3.3 Rear panel
1
Gas fitting
2
Signal cable input
3
Power cable input
4 MAINTENANCE
Routine maintenance must be carried out on the
system according to the manufacturer's instruc-
tions.
Any maintenance operation must be performed by qualified
personnel only.
When the equipment is working, all the access and operating
doors and covers must be closed and locked.
Unauthorized changes to the system are strictly forbidden.
Prevent conductive dust from accumulating near the louvers
and over them.
Disconnect the power supply before every opera-
tion!
Carry out the following periodic checks on the
power source:
- Clean the power source inside by means of
low-pressure compressed air and soft bristle
brushes.
- Check the electric connections and all the con-
nection cables.
For the maintenance or replacement of torch components,
electrode holders and/or earth cables:
Check the temperature of the component and
make sure that they are not overheated.
Always use gloves in compliance with the safety
standards.
Use suitable wrenches and tools.
Failure to carry out the above maintenance will invalidate all
warranties and exempt the manufacturer from any liability.
24
5 TROUBLESHOOTING
The repair or replacement of any parts in the
system must be carried out only by qualified
personnel.
The repair or replacement of any parts in the system by unau-
thorised personnel will invalidate the product warranty.
The system must not be modified in any way.
The manufacturer disclaims any responsibility if the user
fails to follow these instructions.
The system fails to come on (green LED off)
Cause
Connection between wire feed carriage and gen-
erator incorrect or faulty.
Solution
Check that the various parts of the system are prop-
erly connected.
Cause
Faulty electronics.
Solution
Contact the nearest service centre to have the sys-
tem repaired.
No output power (the system does not weld)
Cause
Faulty torch trigger button.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Side cover open or faulty door switch.
Solution
In order to ensure safe operation the side cover
must be closed while welding.
Replace the faulty component.
Contact the nearest service centre to have the
torch repaired.
Cause
Faulty electronics.
Solution
Contact the nearest service centre to have the sys-
tem repaired.
Incorrect output power
Cause
System parameters or functions set incorrectly.
Solution
Reset the system and the welding parameters.
Cause
Faulty potentiometer/encoder for the adjustment
of the welding current.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Faulty electronics.
Solution
Contact the nearest service centre to have the sys-
tem repaired.
Wire feeder fails
Cause
Faulty torch trigger button.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Incorrect or worn rollers
Solution
Replace the rollers.
Cause
Faulty wire feeder.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.