GB
Product Familiarisation
1
Carrying Handle
2
On/Off Switch
3
Current Dial
4
Electrode Socket
5
Earth Socket
6
Over-Heat Indicator
7
Power Indicator
8
Earth Clamp
9
Earth Cable Connector
10
Electrode Clamp
11
Electrode Cable Connector
12
Electrode Rod Slot
13
Welding Mask
14
Filter Frame
15
Welding Glass
16
Splatter Shield
17
Frame Clips (x 2)
18
Handle Nuts (x 3)
19
Handle Bolts (x 3)
20
Frame Pins (x 2)
21
Mask Handle
22
Hammer Brush
Intended Use
Single-phase manual metal arc welder using electrode rods (sticks) to create
welds in ferrous metals. Requires a European 16A CEE 7/3 or CEE 7/5 earthed
mains socket. Alternatively the CEE 7/7 mains plug can be removed so the welder
can be used with a suitable high-current 16A mains connection in the UK.
Unpacking Your Tool
•
Carefully unpack and inspect your tool. Fully familiarise yourself with all its
features and functions
•
Ensure that all parts of the tool are present and in good condition. If any
parts are missing or damaged, have such parts replaced before attempting
to use this tool
Before Use
WARNING: Ensure the tool is disconnected from the power supply and cool
before attaching or changing any accessories, or making any adjustments.
WARNING: Always ensure that there is an appropriate fire extinguisher near to
the work area.
Assembling the mask
Assemble the mask as shown.
1. Use the mask clips (arrowed) to assemble the flat-packed Welding Mask (13)
into its normal shape
2. Fit the Mask Handle (21) using the Handle Nuts and Bolts (18 & 19). The
Mask Handle must be inside the Welding Mask body to protect the operator's
hand from splatter
6
3. Assemble the Filter Frame (14) with Welding Glass (15) and Splatter Shield
(16) as shown. Ensure the Splatter Shield protects the Welding Glass from
weld splatter. If the Welding Glass is fitted as the external layer it may be
damaged by splatter and this could allow dangerous ultra-violet light to
reach the operator's eyes
4. Fit the glass assembly into the Welding Mask using the Frame Pins (20) and
Frame Clips (17)
Connecting to mains
Note: This tool is earthed and must only be connected to mains with an earth
connection. Do not attempt to use it without an earth connection.
Warning: This welder requires a 16A mains connection and is not suitable for
connection to a UK 13A mains socket when used at 100A. For this reason it is
not supplied with a pre-fitted UK converter plug.
This arc welder is supplied pre-fitted with a CEE 7/7 earthed 16A mains plug
suitable for Germany and France, and other countries that adopt the same CEE
7/3 and 7/5 standards for mains sockets. If you do not have a suitable socket
available compatible with a CEE 7/7 plug it will need to be replaced by a suitable
plug or replacement cable with plug for your country. Depending on legislation
in your country this may require fitting by a qualified electrician. Alternatively a
converter may be available to adapt the CEE 7/7 plug, but it must be earthed and
capable of handling 16A.
Note: For UK use, consult a qualified electrician with regards to installing a
high current socket suitable for a welder that requires 16A. A suitable 16A
plug (589694) and socket (571518) are available from your Silverline stockist,
however the socket must be installed by a qualified electrician. It may be
preferable to fit a 32A plug (427717) and socket (457049) to allow your welder to
be upgraded to a more powerful model at a later date.
Do not attempt to use this welder without an earth connection
Do not connect this welder to a mains socket that is not rated to 16A or more
Do not use an extension cable that is not capable of handling 16A, and always
fully unwind cable
IMPORTANT: It is recommended to use a plug and socket arrangement so the
welder can be fully isolated when necessary
Notes;
•
The welder must be connected to a consumer unit with a built-in RCD, using
a circuit protected by an RCD
•
Please refer to the Specification for details of the maximum current required
by this welder
•
If in any doubt, do not attempt to connect or use this welder until a
professional electrician has been consulted
Welding rod selection
•
In order to produce a good quality weld, the correct type of welding rod must
be used. Welding rods are available in a variety of thicknesses and materials,
and with a range of coatings
•
Refer to the rod manufacturer's guidelines to select the correct rod for your
requirements
Guide to current and electrode selection
Electrode/rod diameter
1.6mm
2.0mm
2.5mm
3.2mm
4.0mm
Operation
WARNING: ALWAYS wear a welding mask, gloves and heat-resistant clothing
when working with this tool.
WARNING: Toxic fumes can be given off by welding and suitable respiratory
protection may be required. Read the 'welding safety' section in this manual
and contact your national health and safety government body for additional
information. In the UK information is available from www.hse.gov.uk/welding
WARNING: Always inspect your machine for damage or wear. Pay particular
attention to leads and cables. If any damage is found, DO NOT USE.
Welding current
40-50A
50-70A
75-100A
110-130A
140-200A