Troubleshooting Chart - Superwinch AC1000 Manual Del Propietário

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Figure 9
M A I N T E N A N C E
A N D R E P A I R S
Periodically check tightness of
mounting bolts and electrical
connections. Remove any dirt or
corrosion that may have
accumulated on the electrical
connections.
Repair should be done by
Authorized Superwinch Repair
Centers ONLY. Do not attempt
to disassemble the gearbox.
Disassembly will void warranty.
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LUBRICATION
The gearbox and drum bearing are
permanently lubricated with a high
performance gear lube. If
relubrication is necessary (after
repair or disassembly) only use Shell
Alvenia EP2 or equivalent.
REPLACING THE WIRE ROPE
Never substitute a heavier or lighter
wire rope. Never use rope made of
any other material other than wire.
Always replace damaged wire
rope with manufacturer's
identical replacement part (See
Replacement Parts list). Pass
attaching end of wire rope through
the fairlead (if equipped) and attach
it to the drum with the retainer
provided with the replacement wire
rope.
It is important that the wire rope be
wound tightly onto the drum. A
good way to do this is to attach the
wire rope hook to a load and winch
it in.
E L E C T R I C A L S C H E M AT I C
BLK
L
7A
115V
50 / 60 Hz
RED
WHT
WHT
N
SWITCHES SHOWN IN
OFF POSITION
ORA
BLU
CABLE IN
CABLE OUT
T R O U B L E S H O O T I N G
Symptom
Motor will not operate or
runs in one direction only
Motor runs extremely hot
Winch will not hold load
WHT
MOTOR
BLK
GRN
(GRN/YEL)
If a problem arises, contact your nearest
C H A R T
Superwinch dealer or repair center.
Possible Cause(s)
1. Circuit breaker tripped
2. Switch inoperative
3. Broken wires or bad
connection
4. Damaged motor
1. Long period of operation
2. Damaged motor
1. Excessive load
Corrective Action
1. Reset Circuit Breaker.
If the winch fails to
operate, the end of the
motor should be
checked. If
the circuit breaker has
tripped, this will be
indicated by the center
portion of the breaker
protruding from the
main body. To reset the
breaker, merely press the
center portion back into
the assembly.
2. Replace switch
3. Check for poor
connections.
4. Replace or repair motor
1. Allow to cool
2. Replace or repair motor
1. Reduce load or double
line
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