I N T E R M I T T E N T D U T Y
An electric winch is like any other motor
driven power tool such as an electric drill
or saw. The electric motor should not be
allowed to become excessively hot.
Normal precautions will extend the life
of your motor. Keep the duration of pulls
as short as possible. If the end of the
motor becomes uncomfortably hot
to touch, stop winching and allow the
motor to cool down.
P E R F O R M A N C E
EP12.5
Wire Rope
Max. Pulling Capacity
Layer
lbs.
kg
1
12,500
5670
2
10,056
4561
3
8,657
3926
4
7,599
3446
5
6,770
3070
Line Speed and Amp Draw
EP12.5
Load
Line Speed*
Lbs.
kg
FPM
MPM
0
0
24.0
7.3
6,000
2722
6.6
2.0
10,000
4536
4.0
1.2
12,500
5670
2.6
0.8
14,000
6350
NA
NA
16,500
7484
NA
NA
S P E C I F I C A T I O N S
EP12.5
Working Load*
12,500 lbs. (5670 kg)
Wire Rope
EP12.5
3/8" x 125' (9.5mm x 38m)
EP16.5
7/16" x 90' (11mm x 27m)
Motor Type
Series Wound
Motor Output 12V
5.6 HP (4178 kW)
Motor Output 24V
3.6 HP (2686 kW)
Clutch
Lift-and-Turn
Brake
Auto. Load-holding
Gear Ratio
261:1
* Based on first layer performance
4
If the winch
CAUTION
!
motor stalls,
do not continue to apply power
to the winch.
Brake housing
WARNING
!
will get hot
during extended power out operation.
EP16.5
Wire Rope
Max. Pulling Capacity
Layer
lbs.
1
16,500
2
12,292
3
10,413
4
9,033
EP16.5
AMP Draw
Line Speed*
Amp Draw
12V
24V
FPM
MPM
12V
55
49
18.0
5.5
65
210
172
6.3
1.9
190
290
260
4.0
1.2
255
350
310
3.4
1.0
302
NA
NA
2.9
0.9
330
NA
NA
2.1
0.6
385
EP16.5
16,500 lbs. (7484 kg)
Series Wound
5.6 HP (4178kW)
3.6 HP (2686 kW)
Lift-and-Turn
Auto. Load-holding
315:1
G E N E R A L S A F E T Y
I N F O R M A T I O N
Your winch is a very powerful
machine. Treat it with respect, use it
with caution and always follow these
safety guidelines.
WARNING
!
tion and operation of the winch and
prevention of personal injury and
property damage ultimately rests
with you, the operator. There is
no substitute for the use of good
judgement and caution in operating
a winch.
WARNING
!
kg
the winch stalls. For heavy loads, use
7484
a pulley block to reduce the load on
5575
the wire rope.
4723
1. Do not maintain power to the
winch if the motor stalls. Overloads
4097
can damage the winch and/or the
wire rope and create unsafe oper-
ating conditions. FOR LOADS
OVER 2/3 RATED CAPACITY, WE
RECOMMEND THE USE OF A
PULLEY BLOCK TO DOUBLE LINE
24V
THE WIRE ROPE (Figure 1). This
49
reduces the load on the winch and
172
the strain on the wire rope by
260
approximately 50%. If attaching
310
back to vehicle, attach to the frame
or other load bearing part. The
392
vehicle engine should be run-
425
ning during winch operation to
minimize battery drain and
maximize winch power and
speed. If considerable winching is
performed with the engine off, the
battery may be too weak to restart
the engine.
Figure 1
2. AFTER READING AND
UNDERSTANDING THIS
MANUAL, LEARN TO
USE YOUR WINCH.
After installing the winch, practice
The responsibility
using it so you will be familiar with
for safe installa-
it when the need arises.
3. DO NOT "move" your vehicle to
assist the winch in pulling a load.
The combination of the winch and
vehicle pulling together could
overload the wire rope and the
winch itself.
4. KEEP WINCHING AREA CLEAR. Do
The wire rope
not allow people to remain in the
may break before
area during winching operations.
ALWAYS STAND CLEAR OF WIRE
ROPE/HOOK AND WINCH. IN THE
UNLIKELY EVENT OF ANY COMPO-
NENT FAILURE IT'S BEST TO BE OUT
OF HARM'S WAY.
5. INSPECT WIRE ROPE AND EQUIP-
MENT FREQUENTLY. A FRAYED
WIRE ROPE WITH BROKEN
STRANDS SHOULD BE REPLACED
IMMEDIATELY. Always replace
wire rope with the manufacturer's
identical replacement part (see
Replacement Parts List). Periodically
check the winch installation to
ensure that all bolts are tight.
6. USE HEAVY LEATHER GLOVES when
handling wire rope. DO NOT LET
WIRE ROPE SLIDE THROUGH YOUR
HANDS EVEN WHEN WEARING
GLOVES.
Single Line
Double Line
5