Noise Information; Electrical Connection - REMS Tornado 2000 Instrucciones De Servicio

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1.8. Noise information

Workplace-related emissions value
Tornado 2000, Magnum 2000 / 3000 / 4000
Tornado 2010, Magnum 2010 / 3010 / 4010
Tornado 2020
Magnum 2020 / 3020 / 4020
1.9. Vibrations (all types)
Weighted rms value of acceleration
The indicated weighted effective value of acceleration has been measured against standard test procedures and can be used by way of comparison with another
device. The indicated weighted effective value of acceleration can also be used as a preliminary evaluation of the exposure.
CAUTION
The indicated weighted effective value of acceleration can differ during operation from the indicated value, dependent on the manner in which the device is used.
Dependent upon the actual conditions of use (periodic duty) it may be necessary to establish safety precautions for the protection of the operator.
2. Start-up
CAUTION
Transport weights above 35 kg must be carried by at least 2 persons, carry the
tool set separately. When transporting and installing the machine, please note
that the machine has a high centre of gravity with and without the base frame,
i.e. it is top heavy.
2.1. Installing Tornado 2000, 2010, 2020 (Fig.1 – 3)
Undo the wing nut (1). Remove the tool carrier (2). Place the machine vertically
on both guide arms (3 + 4) and hold tight, insert the 3 tubular legs into the gear
housing until they snap in (Fig. 1). Hold the machine by the guide arms (not by
the tubular legs) and place on the tubular legs (Fig. 2). Fix the included height-
adjustable material rest to the gear housing from below on the motor side.The
machine can also be placed on and screwed to a workbench. There are 3
threaded holes on the bottom of the machine for this. Drill 3 holes (drill Ø 12
mm) in the workbench using the template included in the operating instructions.
The machine is then bolted with 2 M 10 bolts from underneath. The enclosed
height-adjustable material rest cannot be used. Use the REMS Herkules 3B or
REMS Herkules WB material rest (accessory). Push the tool carrier into the
guide arms. Push the pressing lever (5) from the rear through the loop on the
tool carrier and the clamping ring (6) onto the rear guide arm so that the wing
nut is facing the rear and the ring groove stays free. Push the handle (7) onto
the pressing lever. Hang the oil tray in the two screws on the bottom of the gear
housing and push to the right into the slits. Hang the oil tray in the ring groove
on the rear guide arm (4). Push on the clamping ring (6) until it is touching the
suspension of the oil tray and clamp it tight. Hang the hose with suction filter
into the oil tray and push the other end of the hose onto the nipple on the back
of the tool carrier.
Fill in 2 litres of thread cutting material. Insert the chip tray from the rear.
NOTICE
Never operate the machine without thread cutting material.
Insert the guide bolt of the die head (8) into the hole of the tool carrier and push
on the die head with axial pressure on the guide pin and swivelling movements
as far as it will go.
Hang the foot switch on the screw on the back of the gear housing for better
transport (Fig. 3).
Installing Magnum 2000 T, 2010 T, 2020 T, 3000 T, 3010 T, 3020 T, 4000 T,
4010 T, 4020 T (Fig. 8)
Remove both U-rails from the machine. Fix the machine to the oil tray. Push
the tool carrier into the guide arms. Push the pressing lever (8) from the rear
through the loop on the tool carrier and the clamping ring (10) onto the rear
guide arm so that the wing nut is facing the rear and the ring groove stays free.
Feed the hose with suction filter through the hole in the oil tray from the inside
and connect it to the coolant-lubricant pump. Push the other end of the hose
onto the nipple on the back of the tool carrier. Push the handle (9) onto the
pressing lever. Fix the machine to a workbench or subframe (accessory) with
the 3 screws provided. The machine can be lifted respectively at the front by
the guide arms and at the rear by a pipe clamped into a clamping and guide
chuck for transport. For transporting on the subframe, pipe sections Ø ¾" with
a length of approx. 60 cm are pushed into the eyes on the subframe and fixed
with the wing nuts. If the machine is not to be transported, the two wheels can
be removed from the subframe.
Fill in 5 litres of thread cutting material. Insert chip tray.
NOTICE
Never operate the machine without thread cutting material.
Insert the guide bolt of the die head (12) into the hole of the tool carrier and
push on the die head with axial pressure on the guide pin and swivelling move-
ments as far as it will go.
2.2. Installing Tornado 2000 T, 2010 T, 2020 T (Fig. 7 + 8)
Fix the console to the oil tray. Fix the machine and holder of the height-
adjustable material rest to the console. Push the tool carrier into the guide arms.
Push the pressing lever (5) from the rear through the loop on the tool carrier
and the clamping ring (6) onto the rear guide arm so that the wing nut is facing
the rear and the ring groove stays free. Feed the hose with suction filter through
L + L 83 dB (A) K = 3 dB
pA WA
L + L 75 dB (A) K = 3 dB
pA WA
L + L 72 dB (A) K = 3 dB
pA WA
L + L 74 dB (A) K = 3 dB
pA WA
< 2.5 m/s² K = 1.5 m/s²

2.3. Electrical connection

2.4. Thread-cutting Materials
the hole in the oil tray from the inside and connect it to the coolant-lubricant
pump. Push the other end of the hose onto the nipple on the back of the tool
carrier. Push the handle (7) onto the pressing lever. Fix the machine to a
workbench or subframe (accessory) with the 3 screws provided. The machine
can be lifted respectively at the front by the guide arms and at the rear by the
motor or by the holder of the material rest. For transporting on the subframe,
pipe sections Ø ¾" with a length of approx. 60 cm are pushed into the eyes on
the subframe and fixed with the wing nuts. If the machine is not to be transported,
the two wheels can be removed from the subframe.
Fill in 5 litres of thread cutting material. Insert chip tray.
NOTICE
Never operate the machine without thread cutting material.
Insert the guide bolt of the die head (8) into the hole of the tool carrier and push
on the die head with axial pressure on the guide pin and swivelling movements
as far as it will go.
Installing Magnum 2000 L-T, 2010 L-T, 2020 L-T, 3000 L-T, 3010 L-T,
3020 L-T, 4000 L-T, 4010 L-T, 4020 L-T (Fig. 8)
Fix the machine to a workbench or subframe (accessory) with the 4 screws
provided. The machine can be lifted respectively at the front by the guide arms
and at the rear by a pipe clamped into a clamping and guide chuck for transport.
Push the tool carrier into the guide arms. Push the pressing lever (8) from the
rear through the loop on the tool carrier and the clamping ring (10) onto the
rear guide arm so that the wing nut is facing the rear and the ring groove stays
free. Push the handle (9) onto the pressing lever. Hang the oil tray in the two
screws on the gear housing and push to the right into the slits. Hang the oil
tray in the ring groove on the rear guide arm. Push on the clamping ring (10)
until it is touching the suspension of the oil tray and clamp it tight. Hang the
hose with suction filter into the oil tray and push the other end of the hose onto
the nipple on the back of the tool carrier.
Fill in 2 litres of thread cutting material. Insert the chip tray from the rear.
NOTICE
Never operate the machine without thread cutting material.
Insert the guide bolt of the die head (12) into the hole of the tool carrier and
push on the die head with axial pressure on the guide pin and swivelling move-
ments as far as it will go.
WARNING
Caution: Mains voltage present! Before connecting the thread cutting machine,
check whether the voltage given on the rating plate corresponds to the mains
voltage. Only connect the thread cutting machine of protection class I to
a socket/extension lead with a functioning protective contact. There is a
danger of electric shock. On building sites, in a wet environment, indoors and
outdoors or under similar installation conditions, only operate the thread cutting
machine on the mains with a fault current protection switch (FI switch) which
interrupts the power supply as soon as the leakage current to earth exceeds
30 mA for 200 ms.
The thread cutting machine is switched on and off with the foot switch (21,
Tornado / 4, Magnum). The switch (18, Tornado / 3, Magnum) serves to pre-
select the direction of rotation or speed. The machine can only be switched on
when the emergency off button (22, Tornado / 5, Magnum) is unlocked and the
protection switch (23, Tornado / 6, Magnum) on the foot switch is pressed. If
the machine is connected directly to mains (without a plug device), a 16 A circuit
breaker must be installed.
Only use REMS thread cutting materials. They ensure perfect cutting results,
long life of the dies and considerably relieve stress on the machine.
NOTICE
REMS Spezial thread cutting material is high alloyed and can be used for all
types of pipe and bolt threads. It can be washed out with water (tested and
certified by an expert). Mineral oil-based thread cutting materials are not
approved for drinking water pipes in different countries, e.g. Germany, Austria
and Switzerland. Mineral oil-free REMS Sanitol must be used in this case.
Observe the national regulations.
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