ing machine to its originally supplied settings.
To confirm the desired function simply press the button
E for 5 seconds. The abbreviation shown on the display
N will begin to flash, and after a few seconds a sound
will confirm that it has been saved.
4 INSTALLATION
The welding machine must be installed by skilled person-
nel. All connections must be made in full compliance with
current safety laws.
4.1 SETUP
Connect the wire feeder to the power source via the con-
nection art. 1170, 1178 or 1178-20, using the plate pro-
vided to fasten it on the trolley shelf.
NOTE: avoid coiling the connection to reduce to a mini-
mum the inductive effects that could affect the results in
sinergyc MIG/MAG welding.
Assemble the torch.
Make sure that the groove of the rollers matches the wire
diameter used. To replace (Fig. 2):
BN
CA
Fig. 2
5 WELDING
Synergic MIG Welding LED G lit.
Select the JOB number based on the wire diameter to be
used, the type and quality of the material, and the type of
gas, using the instructions inside the wire feeder trolley.
Adjust the functions in the submenu according to the
instructions in the paragraph "Service functions".
The welding parameters may be adjusted using the knob I.
Conventional MIG welding LED G off.
Select the JOB number based on the wire diameter to be
used, the type and quality of the material, and the type of
gas, using the instructions inside the wire feeder trolley.
Adjust the functions in the submenu according to the
instructions in the paragraph "Service functions".
Adjust the wire speed and the welding voltage, respec-
tively, using the knobs I and L.
12
Open the door BJ, remove
the cover CA, release the wire
press rollers using the pres-
sure setting knob BN, replace
the rollers and remount the
cover CA.
Mount the wire coil and slip
the wire into the feeder and
torch sheath.
Block the wire press rollers
with the knob BN and adjust
the pressure.
Turn on the machine.
Adjust the gas using the key
P, then move the wire forward
using the key O.
MMA Welding.
NOTE: the wire feeder must remain connected to the
power source.
Select MMA mode in the service functions.
Connect the connectors of the electrode clamp cable and
mass cable to the connectors BR and BO, observing the
polarity required by the electrode manufacturer.
6 ACCESSORIES
6.1 CONTROL BOX TO REGULATE CURRENT ART.
187 (POTENTIOMETER) + EXTENSION CORD
(M5) ART. 1192 + ADAPTER CABLE ART. 1191
Possible settings in the various welding processes:
MMA
Adjusts the current from the minimum (10A) to
the current set with the knob I on the panel.
6.2 MIG TORCH ART 1241 AND1243
MIG Torch type CEBORA PW 380 and PW 500 water-
cooled 3.5 m
6.3 MIG TORCH ART. 1245 (with dual U/D command)
MIG Torch type CEBORA PW 500 U/D water-cooled 3.5
m
The left U/D command:
· in synergic programs, adjusts the welding parameters
along the synergic curve.
· in conventional MIG, adjusts the wire speed.
· within saved programs, selects them numerically.
The right U/D command:
· in synergic programs, adjusts the arc length.
· in conventional MIG, adjusts the voltage
· not active within saved programs
7 MAINTENANCE
Periodically make sure that the wire feed unit and all con-
nections are in good condition to ensure operator safety.
After making a repair, be careful to arrange the wiring in
such a way that there the parts connected to the power
supply are safely insulated from the parts connected to
the welding circuit.
Do not allow wires to come into contact with moving
parts or those that heat up during operation. Mount the
clamps as on the original machine to prevent, if a con-
ductor accidentally breaks or becomes disconnected, a
connection from occurring between power supply and
the welding circuits.