Always wear SAFETY GLASSES
when installing hitch
3.5''
Figure 6
Use items 1
and 2 if
accessible
Figure 5
5''
4''
4''
3''
Figure 3
1.
Fascia and bumper beam removal – Use T20 star driver to remove (4) screws from bottom fascia and (5 on XC90, 7 on XC60) screws from wheel well each side. Open the trunk (XC60 remove
the bump stops) and gently remove the fascia. Unplug (2 on XC90, 1 on XC60) wirings from the fascia and carefully set the fascia aside. Use 15mm socket to remove (3) flange nuts from
bumper beam each side and then remove bumper beam. Set the bumper beam and fasteners aside carefully. NOTE: Some models might have (4) flange nuts on bumper beam each side.
2.
Heat shield trimming – Trim the area on the heat shield as shown in Figure 3.
3.
Bend Fascia Mounting Tabs- On the XC90 skip this step. On the XC60 gently bend the fascia mounting tabs like Figure 4 allowing clearance for the hitch.
4.
Hitch installation - Raise the hitch into position and align bracket holes to the studs on end panel. Raise bumper beam to sandwich the hitch. Reuse flange nuts from bumper see Figure 1. If a
fourth hole in the bumper is open use items j and k see Figure 5. XC60 before the hitch and bumper have been placed into position gently bend the fascia mounting tabs as needed to
reattach the heat shield and fascia.
5.
Tighten all M10 fasteners with torque wrench to 53 Lb.-Ft. (72 N*M).
6.
Fascia trimming and reinstallation – Mark the center line on the fascia and trim the area on fascia as shown in Figure 6. Reinstall all fasteners, wirings, and fascia removed in step 1. After the
fascia have been reinstalled gently bend the fascia mounting tabs as needed to align with the fascia.
Note: check hitch frequently, making sure all fasteners and ball are properly tightened. If hitch is removed, plug all holes in trunk pan or other body panels to prevent entry of water and exhaust fumes. A hitch or ball which has been
damaged should be removed and replaced. Observe safety precautions when working beneath a vehicle and wear eye protection. Do not cut access or attachment holes with a torch. This product complies with safety specifications and
requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5 and SAE J684.
©2017, 2018 Horizon Global™ Corp. - Printed in Mexico
Installation Instructions
PART NUMBERS: 76194, 84194, CQT76194
Fasteners
typical
both sides
Existing
Fasteners
Bumper
Beam
Figure 1
5''
3''
4''
Proper torque is needed to keep the hitch secure to the vehicle when towing
Bumper
End Panel
FASCIA
MOUNTING
TABS
Rear
Sheet 3 of 15
76194NP
Fastener Kit: 76194F
①
Qty. (2)
Conical washer
7/16''
Part# 01292007
②
Qty. (2)
Bolt M10
1.5x45, CL10.9
Figure 2
Figure 4
.
2-28-18
Rev. B