Start-Up, Calibration And Operation Of The Burner; Notes On Safety For The First Start-Up; Adjustments Prior To Ignition; Air Damper Setting - Riello RS5F Instrucciones De Instalación, Uso Y Mantenimiento

6

Start-up, calibration and operation of the burner

6.1

Notes on safety for the first start-up

The first start-up of the burner must be carried out
by qualified personnel, as indicated in this manual
and in compliance with the standards and
regulations of the laws in force.
ATTENTION
6.2

Adjustments prior to ignition

 Check the adjustment of the head as shown in page 16.
 Check that the air damper has been correctly adjusted.
 Slowly open the manual valves situated upstream from the
gas train.
 Adjust the air pressure switch to start of the scale.
 Purge the air from the gas line.
We recommend using a plastic tube routed outside the
building and to purge air until gas is smelt.
Before starting up the burner, it is good practice to
adjust the gas train so that ignition takes place in
conditions of maximum safety, i.e. with gas
delivery at the minimum.
CAUTION
6.3

Gas pressure switch

To calibrate the gas pressure switch, refer to the
gas train manual.
ATTENTION
6.4

Air pressure switch

The air pressure switch is set after all other adjustments have
been made. Begin with the switch at the start of the scale.
With the burner function at the required output, turn the knob
slowly in a clockwise direction until burner lockout.
Now turn the knob one notch anti-clockwise and repeat the
burner start-up to check everything is regular.
If the burner locks out again, turn the knob again by half a notch.
6.5

Combustion adjustment

In conformity with Efficiency Directive EN 676, the application of
the burner on the boiler, the adjustment and testing must be
carried out in compliance with the instruction manual of the boiler,
including control of the CO and CO
EN 676
Theoretical max CO2
GAS
G 20
G 25
G 30
G 31
Start-up, calibration and operation of the burner
concentration in the flue
2
0 % O2
 = 1.2
11.7 9.7
11.5 9.5
14.0 11.6
13.7 11.4
Check the correct working of the adjustment,
command and safety devices.
ATTENTION
6.2.1

Air damper setting

Do not carry out the first ignition with the air damper lower than
set point 1.
The air damper leaves the factory set for minimum output.
To vary the setting proceed as follows:
 loosen the nut 9) (Fig. 11) and act on the screw 8)(Fig. 11).
 When burner shuts down the air damper automatically close
still a max. chimney depressure of 0.5 mbar.
In conformity with the standard, the air pressure
switch must prevent the air pressure falling
below 80% of the adjusted value and the CO in
the flue gases exceeding 1% (10,000 ppm).
ATTENTION
To check this, insert a combustion analyser in
the flue, slowly reduce the burner air setting (for
example with a piece of cardboard) and verify
that the burner locks out before the CO value in
the flue gases exceeds 1%.
gases, their temperature and the average temperature of the
water in the boiler.
It is advisable to set the burner according to the type of gas used
and following the indications in Tab. S.
Excess air: max. output   1.2 – min. output   1.3
Setting CO2 %
 = 1.3
9.0
8.8
10.7
10.5
33
GB
CO NOx
mg/kWh mg/kWh
 100  170
 100  170
 100  230
 100  230
Tab. S
20141167