6. Assembly
Important. Always screw together the connections
which have self-locking nuts (see. Fig. 3, Item 36)
by turning the hex screw while holding the self–lo-
cking nut fi rmly to fasten tightly.
6.1 Assembling the base frame (Fig. 1, 8-14)
•
Turn the format circular saw upside down and
place it on the floor.
•
One of the legs (16) has a mount for the set-
ting screw (15). Screw the setting screw in
this mount. Use the leg with the setting screw
as one of the front legs; it will then be readily
accessible for fine adjustments.
•
Use the hex screws (34), washers (35) and
nuts (36) to fasten the two front legs (16) loo-
sely to the front of the saw.
•
Use the hex screws (34), washers (35) and
nuts (36) to fasten the two back legs (16) loo-
sely to the back of the saw.
•
Use the hex screws (33), washers (35) and
nuts (36) to fasten all four legs to the sides of
the machine.
•
Mount the rubber feet (17, 21) on the legs.
•
Use the hex screws (33), washers (35) and
nuts (36) to screw the cross struts (20) loose-
ly to the legs.
•
Screw the plate (19) to the bent cross struts
(18), then screw the bent cross struts loosely
to the legs. If necessary, adjust the cross
struts (18) by bending with your hands so that
the holes in the plate (19) coincide with those
in the cross struts (18).
•
Use the screws (33) and washers (35) to
screw the axle holders (41) to the rear legs
such that they point towards the rear of the
machine and touch the ground.
•
Use the screws (32), washers (35) and nuts
(51) to screw the transport handles (26) to the
feet at the front of the machine.
•
Align the table so that it is level and tighten all
the nuts and screws.
6.2 Fitting and setting the splitter
(Fig. 15a, 15b)
•
Important. Pull out the power plug.
•
Take out the table insert (43) (see 6.4).
•
Slacken the screw (z) for mounting the split-
ter.
•
Insert the splitter (2) in the provided holder.
•
Set the blade (5) to max. cutting depth, move
to 0° position and lock in place.
•
Push up the splitter (2) until the gap between
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the saw table (1) and the upper edge of the
splitter equals approx. 10 cm.
•
The distance between the blade (5) and the
splitter (2) should be 3-5 mm.
•
Tighten the screw (z) and mount the table
insert.
6.3 Fitting the saw blade guard (Fig. 1, 16)
•
Fit the saw blade guard (4) in the oval hole
(y) in the splitter. Fasten the saw blade guard
using the screw (x) and tighten the screw only
enough to allow the saw blade guard to move
still.
•
The saw blade guard must always be lowered
over the workpiece before you begin to cut.
•
To connect the suction hose of an extraction
system, the cover (3) on the saw blade guard
can be removed (suction hose/extraction sys-
tem not included).
•
The machine is not allowed to be used wit-
hout the saw blade guard.
6.4 Replacing the table insert (Fig. 17)
•
The table insert has to be opened if you need
to replace it if it gets damaged and whenever
you change the blade or set the splitter.
•
To prevent increased likelihood of injury, you
should replace the table insert whenever it is
worn or damaged.
•
Important. Pull out the power plug.
•
Remove the saw blade guard (4).
•
Remove the countersunk head screws on the
table insert.
•
Take out the table insert (43).
•
Fit the replacement table insert by following
the above in reverse.
6.5 Fitting/replacing the blade (Fig. 18)
•
Important. Pull out the power plug.
•
Always wear gloves when handling saw bla-
des. Risk of injury!
•
Remove the table insert by undoing the two
countersunk head screws (see 6.4).
•
Undo the nut with the one wrench (30) on the
nut itself and an open-ended wrench (31) on
the motor shaft to apply counter-pressure.
•
Important. Turn the nut in the direction of rota-
tion of the saw blade.
•
Take off the outer flange and pull the old saw
blade off the inner flange by dropping the bla-
de at an angle.
•
Clean the blade flange thoroughly before fit-
ting the new blade.
•
Mount and fasten the new saw blade in re-
verse order. Important. Note the running
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