TOOLS
1
Brush for injector nozzle port
2
Brush for injector shaft Ø24 mm
3
Brush for injector shaft Ø20 mm
4
Brush for injector shaft Ø18 mm
5
Quick-action chuck, flexible, length 224 mm
6
Mounting rod for the sealing plugs (7)
7
Sealing plugs for the injector nozzle port (6x)
8
Brush for injector seat surface, Ø19.5x15.5 mm
9
Brush for injector seat surface, Ø17.5x20.5 mm
INTRODUCTION
This tool set belongs to a special range of tools for diesel engines and offers everything for an
efficient cleaning of the injector ports, shafts and seat surfaces before mounting new injectors. It is
suitable for a wide range of vehicles and helps to avoid leaks caused by poorly positioned injectors.
The tool set includes three brass-plated steel wire brushes for removing carbon deposits on the
injector shaft walls as well as two nylon brushes to clean the injector seat surfaces. The nylon
brushes enable a smooth uniform injector seat surface, which is particularly important for the
aluminium sealing surface.
PRECAUTIONARY MEASURES
• Always consult the documentation of the vehicle manufacturer in order to determine the correct
procedure when removing the injector.
• Wear eye protection when carrying out the cleaning process.
• When using the cleaning brushes (2, 3 or 4), take care that end section does not get caught in the
sealing plugs for the openings (7).
• Always keep the tools and the tool box in a clean state in order to ensure for performance and
safety. Brake cleaner or a similar solvent can be used to clean the brushes.
SAFETY NOTES
•
Do not use the tool if parts are missing or damaged.
•
Use the tool for the intended purpose only.
•
Never place the tools on the vehicle battery. Danger of short circuit.
•
Caution when working on the running engines. Loose clothing, tools and other objects may be
caught by rotating parts and cause severe injuries.
•
Keep children and other unauthorised persons away from the work area.
•
Do not let any children play with the tool or its packaging.
•
Be careful when working on hot engines because of the risk of burn injuries!
•
If you remove the ignition key before repairing, you can prevent the engine from being started
accidentally and resulting in engine damage.
•
These instructions serve as brief information and never replace the workshop manual. Please
always obtain technical specifications such as torque values, instructions on disassembly and
assembly from the vehicle-specific service literature.
BGS technic KG
Bandwirkerstr. 3
D-42929 Wermelskirchen
Injector Seat and Shaft Cleaning Set
Tel.: 02196 720480
Fax.: 02196 7204820
BGS 9324
www.bgstechnic.com
© BGS technic KG, Copying and further use not allowed