Resumen de contenidos para ESAB MIG 4HD
- Página 1 All manuals and user guides at all-guides.com BALANCED BOOM MIG 4HD, DURADRIVE & ARISTODRIVE 4-48 Installation Manual 0558004214 09 / 2006...
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Página 2: User Responsibility
All manuals and user guides at all-guides.com Be SURe ThIS INFORMATION ReACheS The OPeRATOR. YOU CAN GeT exTRA COPIeS ThROUGh YOUR SUPPlIeR. These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of opera- tion and safe practices for arc welding and cutting equipment, we urge you to read our booklet, "Precautions and Safe Practices for Arc Welding, Cutting, and Gouging," Form 52-529. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions. If you do not fully understand these instructions, contact your supplier for further information. Be sure to read the Safety Precautions before installing or operating this equipment. USeR ReSPONSIBIlITY This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided. -
Página 3: Tabla De Contenido
All manuals and user guides at all-guides.com TABle OF CONTeNTS SeCTION TITle PAGe PARAGRAPh SeCTION 1 SAFeTY ............................ 4 English 4 Spanish ..................................6 French ..................................8 SeCTION 2 DeSCRIPTION ................................11 General 11 SeCTION 3 INSTAllATION ..............................17 Installation Procedure ............................17 Installation of the Split Heavy Duty Package (SHD) .................17 Installation of the Full Heavy Duty Package (FHD) ...................17 Installation of the Power Input Cable Assembly ..................17 Installation of the Control Cable Assembly ....................18... - Página 4 All manuals and user guides at all-guides.com TABle OF CONTeNTS...
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Página 5: Safety Precautions
All manuals and user guides at all-guides.com SeCTION 1 SAFeTY PReCAUTIONS 1.0 Safety Precautions 1.1 Safety - english WARNING: These Safety Precautions are FIReS AND exPlOSIONS -- heat from for your protection. They summarize pre- flames and arcs can start fires. hot cautionary information from the references slag or sparks can also cause fires and listed in Additional Safety Information sec- explosions. Therefore: tion. - Página 6 All manuals and user guides at all-guides.com SeCTION 1 SAFeTY PReCAUTIONS 1. Be sure the power source frame (chassis) is con- 3. Welders should use the following procedures to nected to the ground system of the input power. minimize exposure to EMF: 2.
- Página 7 All manuals and user guides at all-guides.com SeCTION 1 SAFeTY PReCAUTIONS 5. WARNING: This p roduct, w hen u sed f or w elding 1. Always have qualified personnel perform the instal- or cutting, produces fumes or gases lation, troubleshooting, and maintenance work. which contain chemicals known to Do not perform any electrical work unless you are the State of California to cause birth qualified to perform such work.
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Página 8: Section 1 Safety
All manuals and user guides at all-guides.com SeCTION 1 SAFeTY PReCAUTIONS 5. AWS C5.5 - "Recommended Practices for Gas Tung- sten Arc Welding“ 6. AWS C5.6 - "Recommended Practices for Gas Metal Arc Welding"“ 7. AWS SP - "Safe Practices" - Reprint, Welding Hand- book. -
Página 9: Seguridad
All manuals and user guides at all-guides.com SeCTION 1 SeGURIDAD 1.2 Safety - Spanish La escoria puede estar caliente y desprenderse con velocidad. Personas cercanas deberán usar gafas ADVeRTeNCIA: Estas Precauciones de Se- de seguridad y careta protectora. guridad son para su protección. Ellas hacen resumen de información proveniente de las FUeGO Y exPlOSIONeS -- el calor de referencias listadas en la sección "Información Adi-... - Página 10 All manuals and user guides at all-guides.com SeCTION 1 SeGURIDAD 1. Asegúrese de que el chasis de la fuente de poder 3. Los soldadores deberán usar los siguientes proced- esté conectado a tierra através del sistema de imientos para minimizar exponerse al EMF: electricidad primario.
- Página 11 All manuals and user guides at all-guides.com SeCTION 1 SeGURIDAD 5. ADVeRTeNCIA-- este producto cuando se uti- 1. Siempre tenga personal cualificado para efec- liza para soldaduras o cortes, tuar l a instalación, diagnóstico, y mantenimiento produce humos o gases, los del equipo. No ejecute ningún trabajo eléctrico a cuales contienen químicos menos que usted esté...
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Página 12: Significado De Los Simbolos
All manuals and user guides at all-guides.com SeCTION 1 SeGURIDAD SIGNIFICADO De lOS SIMBOlOS -- Según usted avanza en la lectura de este folleto: los Símbolos Sig- nifican ¡Atención! ¡esté Alerta! Se trata de su seguridad. Significa riesgo inmediato que, de no ser evadido, puede resultar inmediatamente en serio daño personal o la muerte. Significa el riesgo de un peligro potencial que puede resultar en serio daño personal o la muerte. Significa el posible riesgo que puede resultar en menores daños a la persona. -
Página 13: French
All manuals and user guides at all-guides.com SeCTION 1 SÉCURITÉ 1.3 Safety - French INCeNDIeS eT exPlOSIONS -- la chaleur p rovenant d es fl ammes o u d e AVeRTISSeMeNT : Ces règles de sécurité l'arc peut provoquer un incendie. le ont pour but d'assurer votre protection. Ils laitier incandescent ou les étincelles récapitulent les informations de précaution provenant des références dans la section... - Página 14 All manuals and user guides at all-guides.com SeCTION 1 SÉCURITÉ 1. Assurez-vous que le châssis de la source 3. Les soudeurs doivent suivre les procédures suivantes d'alimentation est branché au système de mise à pour minimiser l'exposition aux champs électriques la terre de l'alimentation d'entrée. et magnétiques : 2.
- Página 15 All manuals and user guides at all-guides.com SeCTION 1 SÉCURITÉ 5. AVeRTISSeMeNT : Ce produit, lorsqu'il est utilisé eNTReTIeN D e l 'ÉQUIPeMeNT - - U n é quipe- dans une opération de soudage ou de ment entretenu de façon défectueuse ou coupage, dégage des vapeurs ou des inadéquate peut causer des blessures gaz contenant des chimiques consi- graves ou mortelles. Par conséquent : déres p ar l 'état d e l a C alifornie c omme 1.
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Página 16: Signification Des Symboles
All manuals and user guides at all-guides.com SeCTION 1 SÉCURITÉ SIGNIFICATION DeS SYMBOleS Ce s ymbole, u tilisé p artout d ans c e m anuel, signifie "Attention" ! Soyez vigilant ! Votre sécurité est en jeu. DANGeR Signifie un danger immédiat. la situation peut entraîner des blessures graves ou mortelles. AVeRTISSeMeNT Signifie un danger potentiel qui peut entraîner des blessures graves ou mortelles. ATTeNTION Signifie un danger qui peut entraîner des blessures corporelles mineures. -
Página 17: Ordering Information
(3) Control Box to Power Source Cable system. These boom packages include everything you Wire Feeders (Split heavy Duty) need from Esab to easily setup a standard 8, 10, 12 or 16 DuraDrive 4-48 Boom Model Wire Feeder ......0558002497 AristoDrive 4-48 Boom Model Wire Feeder ...... 0558003700 foot welding station. -
Página 18: Section 2 Description
Conduit & Weld Wire Gas Hose Control Cable Plastic Trough (optional) Conduit Bushing Bracket Provisions to Mount 2" Spindle Assembly Feeder Mount Bracket Hardware Duradrive or Aristodrive Wirefeeder Mig 4HD Wirefeeder BOOM SHOWING OPTION OF DURADRIVE, ARISTODRIVE OR MIG 4HD WIREFEEDER... - Página 19 All manuals and user guides at all-guides.com SeCTION 2 DeSCRIPTION Electrode Cable (customer supplied) Conduit & Weld Wire Gas Hose Control Cable Conduit Bushing Bracket 2" Spindle Mount Assembly BOOM WITHOUT WIREFEEDER Bracket Boom Mast Feeder Mount Bracket BOOM SHOWING WIREFEEDER & BRACKET PLACEMENT Figure 2-2 FUll heAVY DUTY VeRSION (FhD)
- Página 20 All manuals and user guides at all-guides.com SeCTION 2 DeSCRIPTION The complete Split heavy Duty (ShD) boom package will be made up of the following: Boom Wire Drive Assembly Control Box Assembly Electrode Cable (customer supplied) Conduit & Weld Wire Gas Hose Control Cable to feed head Control Cable to power source Plastic Trough (optional) Conduit Bushing Bracket...
- Página 21 All manuals and user guides at all-guides.com SeCTION 2 DeSCRIPTION BOOM WITH CAGE & CONTROL BOX BRACKET Boom Mast Wire Drive / Drive Box Feeder Mount Bracket BOOM SHOWING WIREFEEDER & CONTROL BOX PLACEMENT Control Box Figure 2-3 SPlIT heAVY DUTY VeRSION (ShD)
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Página 22: Section 3 Installation
All manuals and user guides at all-guides.com SeCTION 3 INSTAllATION 3.0 INSTAllATION PROCeDURe Assemble the boom according to the installation instructions provided. Next, install and assemble the appropriate SHD or FHD wire feeder boom package as follows: 3.1 INSTAllATION OF The SPlIT heAVY DUTY PACKAGe (ShD) (Wire Drive / Drive Box mounted at end of boom arm & control box mounted on boom mast) INSTALLING THE WIRE DRIVE / DRIVE BOX ASSEMBLY Install the Wire Drive / Drive Box Assembly using the (4) 1/4-20 x .75 bolts with lock washers and nuts. -
Página 23: Installation Of The Full Heavy Duty Package (Fhd)
All manuals and user guides at all-guides.com SeCTION 3 INSTAllATION 3.2 INSTAllATION OF The FUll heAVY DUTY PACKAGe (FhD) (Wire Drive & Control Box Assembly mounted on boom end) INSTALLING THE WIRE FEEDER ASSEMBLY Before installing the Wire Feeder Assembly, remove the wire spool support from the Wire Feeder Assembly base by unscrewing the (4) mounting screws. DO NOT INSTALL THE WIRE FEEDER ASSEMBLY WITH THE SPOOL SUPPORT ATTACHED. -
Página 24: Installation Of The Control Cable Assembly
All manuals and user guides at all-guides.com SeCTION 3 INSTAllATION 3.4 INSTAllATION OF The CONTROl CABle ASSeMBlY (ShD only) Install the Control Cable Assembly between the wire drive / drive box assembly and the control box assembly. The pin end of the Control Cable Assembly connects to the control box assembly. -
Página 25: Installation Of The Electrode Weld Cable
All manuals and user guides at all-guides.com SeCTION 3 INSTAllATION 3.8 INSTAllATION OF The eleCTRODe CABle Install the electrode weld cable between the wire drive assembly and the control box assembly. The cable MUST be routed through the center of the boom arm steel tube. Tighten all connections completely to ensure a good electrical connection. -
Página 26: Boom Dimension Diagram
All manuals and user guides at all-guides.com SeCTION 3 INSTAllATION 3.12 BOOM DIMeNSION DIAGRAM... -
Página 27: Revision History
All manuals and user guides at all-guides.com ReVISION hISTORY Original release - 15SEP06... - Página 28 IF YOU DO NOT KNOW WhOM TO CAll Telephone: (800) ESAB-123 Fax: (843) 664-4462 Hours: 7:30 AM to 5:00 PM EST visit us on the web at http://www.esabna.com The ESAB web site offers Comprehensive Product Information Material Safety Data Sheets Warranty Registration Instruction Literature Download Library Distributor Locator...