away from the operator, depending on direction of the wheel's
movement at the point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by taking
proper precautions as given below.
a) Maintain a firm grip on the power tool and position your
body and arm to allow you to resist kickback forces. Always
use auxiliary handle, if provided, for maximum control over
kickback or torque reaction during start-up. The operator can
control torque reactions or kickback forces, if proper precautions
are taken.
b) Never place your hand near the rotating accessory. Acces-
sory may kickback over your hand.
c) Do not position your body in the area where power tool
will move if kickback occurs. Kickback will propel the tool
in direction opposite to the wheel's movement at the point of
snagging.
d) Use special care when working corners, sharp edges etc.
Avoid bouncing and snagging the accessory. Corners, sharp
edges or bouncing have a tendency to snag the rotating accessory
and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed
saw blade. Such blades create frequent kickback and loss of control.
Safety Warnings Specific for Grinding and Abrasive
Cutting-Off Operations:
a) Use only wheel types that are recommended for your
power tool and the specific guard designed for the selected
wheel. Wheels for which the power tool was not designed cannot
be adequately guarded and are unsafe.
b) The grinding surface of the centre depressed wheels
must be mounted below the plane of the guard lip. An
improperly mounted wheel that projects through the plane of the
guard lip cannot be adequately protected.
c) The guard must be securely attached to the power tool
and positioned for maximum safety, so the least amount
of wheel is exposed towards the operator. The guard helps
to protect the operator from broken wheel fragments, accidental
contact with wheel and sparks that could ignite clothing.
d) Wheels must be used only for recommended applications.
For example: do not grind with the side of cut-off wheel.
Abrasive cut-off wheels are intended for peripheral grinding, side
forces applied to these wheels may cause them to shatter.
e) Always use undamaged wheel flanges that are of correct
size and shape for your selected wheel. Proper wheel flanges
support the wheel thus reducing the possibility of wheel breakage.
Flanges for cut-off wheels may be different from grinding wheel
flanges.
f) Do not use worn down wheels from larger power tools.
Wheel intended for larger power tool is not suitable for the higher
speed of a smaller tool and may burst.
Additional Safety Warnings Specific for Abrasive Cutting-
Off Operations:
a) Do not "jam" the cut-off wheel or apply excessive
pressure. Do not attempt to make an excessive depth of cut.
Overstressing the wheel increases the loading and susceptibility
to twisting or binding of the wheel in the cut and the possibility of
kickback or wheel breakage.
b) Do not position your body in line with and behind the
rotating wheel. When the wheel, at the point of operation, is
moving away from your body, the possible kickback may propel the
spinning wheel and the power tool directly at you.
c) When wheel is binding or when interrupting a cut for any
reason, switch off the power tool and hold the power tool
motionless until the wheel comes to a complete stop. Never
attempt to remove the cut-off wheel from the cut while the
wheel is in motion otherwise kickback may occur. Investigate
and take corrective action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Let
the wheel reach full speed and carefully re-enter the cut. The
wheel may bind, walk up or kickback if the power tool is restarted in
the workpiece.
e) Support panels or any oversized workpiece to minimize
the risk of wheel pinching and kickback. Large workpieces tend
to sag under their own weight. Supports must be placed under the
workpiece near the line of cut and near the edge of the workpiece on
both sides of the wheel.
f) Use extra caution when making a "pocket cut" into exis-
ting walls or other blind areas. The protruding wheel may cut gas
or water pipes, electrical wiring or objects that can cause kickback.
Safety Warnings Specific for Sanding Operations:
a) Do not use excessively oversized sanding disc paper.
Follow manufacturers recommendations, when selecting
sanding paper. Larger sanding paper extending beyond the san-
ding pad presents a laceration hazard and may cause snagging,
tearing of the disc or kickback.
Safety Warnings Specific for Wire Brushing Operations:
a) Be aware that wire bristles are thrown by the brush
even during ordinary operation. Do not overstress the
wires by applying excessive load to the brush. The wire
bristles can easily penetrate light clothing and/or skin.
b) If the use of a guard is recommended for wire brushing,
do not allow any interference of the wire wheel or brush
with the guard. Wire wheel or brush may expand in diameter
due to work load and centrifugal forces.
Additional Safety and Working Instructions
Always check if the spindle lock button is fully released before
switching on the tool! After using the spindle lock to tighten /
loosen the abrasive disc, it is possible that the button may stick in
the lock position.
When grinding metal, flying sparks are produced. Take care that
no persons are endangered. Because of the danger of fire, no
combustible materials should be located in the vicinity (spark
flight zone). Do not use dust extraction.
Avoid flying sparks and sanding dust hit your body.
Never reach into the danger area of the machine when it is
running.
Chips and splinters must not be removed while the machine is
running.
Immediately switch off the machine in case of considerable
vibrations or if other malfunctions occur. Check the machine in
order to find out the cause.
Under extreme conditions (e.g. smooth-grinding metals with
the arbour and vulcanized fibre grinding wheel), significant
contamination can build up on the inside of the angle grinder. For
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