Idiomas disponibles
Idiomas disponibles
Operating instructions for pneumati-
54-ATEX-02
cally operated cylinders
(GB)
Operating instructions for pneumatically operated cylinders of the
XL
These operating instructions address only qualified experts in control and automation technology with ex-
perience in the assembly, installation and commissioning, maintenance and conversion of pneumatic com-
ponents as well as being familiar with the concept of the types of ignition protection in areas subject to the
risk of explosions.
In the interests of your own safety, please pay attention to the fact that the pneumatic cylinders are only des-
tined for use in compliance with their purpose in areas subject to the risk of explosions of Zone 1 and 2 for
gases*), fumes*) and vapour*) or in Zones 21 and 22 for dust
In accordance with their purpose,
In their original state,
without making your own changes and in technically perfect condition.
The limit values given by AIRTEC for pressures, temperatures etc. must be observed. The national stan-
dards, safety regulations and accident prevention regulations must be heeded.
Attention
Read the operating instructions prior to commissioning. In case of improper intervention or if the notes in
these operating instructions are ignored, all liability and warranty claims shall lapse.
Caution!
Do not remove or cover this type plate / imprint.
In order to perform changes do not dismantle cylinders. There is a danger of damage and injury and loss
of warranty.
1)
The marking of the device category and the identification letter (G: gases, fumes or vapour; D: dusts) of
the ex atmosphere is visible on the cylinder.
Installation
Mounting:
any type.
Ambient temperature:
–20°C T
+ 60°C
amb
Medium:
Compressed air in compliance with ISO 8573-1:2001, Class 7 4 -
T
– 20°C to... + 50°C, and free of aggressive components;
Medium
Working pressure:
1 ... 10 bars
The composition of the medium must be maintained for the whole serviceable life of the product.
1m/s.
Safety notes for assembly and comissioning
AIRTEC cylinders are to be installed only in the areas for which they are intended. Installation and assem-
bly may only be carried out by expert personnel only in a decompressed state in an atmosphere not
threatened by explosion. Installation must take place without distortion and in compliance with the permit-
1
ted loads
). Ensure that the exhaust air ducts are adequately dimensioned. The exhaust air from the units
may not result in a new dust atmosphere explosion hazard in the dust EX area.
If differences of potential occur as a consequence of installing the cylinder, a conductive connection must
be created in order to achieve an equalisation of potential.
2)
For further technical data see the AIRTEC catalogue
Maintenance, inspection and cleaning
Prior to performing installation and maintenance work, depressurise the system. Ensure that there is
no risk of explosions in the surrounding atmosphere during installation, inspection and cleaning work.
The intervals for exchanging the cylinders is 5,000 km.
The maximum cleaning intervals must be determined by initial daily controls by the operator.
Special operating conditions
Compiled
Inspected/clearance:
Name:
J. Munz
Name:
K.H. Haydt
Date:
27.04.2004
Date:
01.12.2011
Subject to technical changes.
Operating instructions for pneumati-
54-ATEX-02
cally operated cylinders
(GB)
Remarks:
XL-040-0160-123-EX
Series
Piston-Ø
Stroke length
Remarks
1. Digit
with single-acting cylinders (structure, with or without magnetic pistons, standard
or double-ended piston rod, in resting position retracted or extended)
0 =
with magnetic piston, one-sided piston rod, normally retracted
1 =
without magnetic piston, one-sided piston rod, normally retracted
2 =
with magnetic piston, one-sided piston rod, normally extended
3 =
without magnetic piston, one-sided piston rod, normally extended
4 =
with magnetic piston, double-ended piston rod
5 =
without magnetic piston, double-ended piston rod
or
1. Digit
with double-acting cylinders (structure, declared with or without solenoid pistons, standard
or double-ended piston rod with or without adjustable cushion)
0 =
with magnetic piston, one-sided piston rod, with adjustable cushions
1 =
without magnetic piston, one-sided piston rod, with adjustable cushions
2 =
with magnetic piston, one-sided piston rod, without adjustable cushions
3 =
without magnetic piston, one-sided piston rod, without adjustable cushions
4 =
with magnetic piston, double-ended piston rod, with adjustable cushions
5 =
without magnetic piston, double-ended piston rod, with adjustable cushions
6 =
with magnetic piston, double-ended piston rod, without adjustable cushions
7 =
without magnetic piston, double-ended piston rod, without adjustable cushions
2. Digit
(piston rod, male or female thread, material, anti-twist device, piston rod extension)
0 =
male thread, stainless steel
1 =
female thread, stainless steel
2 =
female thread, stainless steel with anti-twist device (for retaining plate, see NDM-A)
3 =
male thread, stainless steel with anti-twist device (square piston rod)
4 =
female thread, stainless steel with guide
5 =
male thread, steel chromium plated
6 =
female thread, steel chromium plated
7 =
double piston rod, anti-twist device
8 =
without thread, stainless steel
9 =
without thread, steel chromium plated
A =
extended piston rod, male thread, stainless steel
B =
extended piston rod, female thread, stainless steel
C =
extended piston rod, male thread, steel chromium plated
D =
extended piston rod, female thread, steel chromium plated
E =
extended piston rod, without thread, stainless steel
F =
extended piston rod, without thread, steel chromium plated
Ex-Marking
-ATEX, -EX or –X
Compiled
Inspected/clearance:
Name:
J. Munz
Name:
K.H. Haydt
Date:
27.04.2004
Date:
01.12.2011
Subject to technical changes.
1)
. Therefore, use them as follows:
2)
Max. speed
Altered:
Ref-Nr. 06
Name:
Mz
54-ATEX-02
Date:
01.12.2011
S. 5 von 20
Type of cylinder
Ex-Marking
Altered:
Ref-Nr. 06
Name:
Mz
54-ATEX-02
Date:
01.12.2011
S. 7 von 20
Operating instructions for pneumati-
54-ATEX-02
cally operated cylinders
(GB)
Piston diameter Ø (mm)
Max. permitted energy in the final position (J)
32
40
50
63
80
100
125
The cylinders are intended to be used with the following accessories in compliance with the intended
purpose in areas subject to the risk of explosions in the areas of zones 1 and 2 or in zones 21 and 22.
1)
Flexible coupling
FK-aaa
1)
1)
1)
Rod eye
FO-aa
,RO-aa
, PO-aa
, v
< 1m/s
max
1)
1)
1)
Rod clevis
FD-aa
, RD-aaa
, PD-aa
,
1)
1)
1)
Piston rod nut
FE-aa
,RL-aa
, PL-aa
,
Cylinder mountings
XLB--01, XLB--02, XLB--03, XLB--04, XLB--05, XLB--06, XLB--07, XLB--08, XLB-
-09, XLB--10, XLB--101, XLB--012, XLB--014
VLB--01, VLB--02, VLB--03, VLB--04, VLB--05, VLB--06, VLB--12, VLB-200-08, VLB-
200-09,
CXB--01, CXB--02, CXB--03, CXB--05, CXB--06, CXB--08,
RA-, RC-, RG-, RH-, RB-, RM-,
PA-, PC-, PB-, PM-,
Compiled
Inspected/clearance:
Name:
J. Munz
Name:
K.H. Haydt
Date:
27.04.2004
Date:
01.12.2011
Subject to technical changes.
Operating instructions for pneumati-
54-ATEX-02
cally operated cylinders
(GB)
Conformity declaration in accordance with EC guideline 94/9/EC
We – AIRTEC Pneumatic GmbH, Westerbachstr. 7, D-61476 Kronberg
hereby declare that the following products in the design delivered by us meet the stan-
dards applied, in particular
94/9/ EEC in zones 1 and 2 for gas, steam, damp and fog
:
as although for zones 21 and 22 for dust.
3)
Type:
Cylinder series
XL
3)
: see remarks
Series
Piston-Ø in (mm)
XL,
32...125
Cylinder markings:
II 2GD C T4 T135°C
-20°C Tamb 60°C
Harmonized standards applied, in particular:
EN 1127-1:
2008
Explosion protection
EN 13463-1:
2009
Non-electrical devices ..., Part 1
EN 13463-5:
2011
Non-electrical devices ..., Part 5
DIN EN ISO 4414:
2011
Fluid technology - Pneumatics
72770 Reutlingen, 01.12.2011 Plant Management
i. V. Uwe Euchner
Head of Construction
i. V. Karl-Hermann Haydt
The documents are deposited at the notified body 0123 as document number EX9 10 02 58782 008.
Compiled
Inspected/clearance:
Name:
J. Munz
Name:
K.H. Haydt
Date:
27.04.2004
Date:
01.12.2011
Subject to technical changes.
0.1
0.2
0.2
0.5
0.9
1.2
5
Altered:
Ref-Nr. 06
Name:
Mz
54-ATEX-02
Date:
01.12.2011
S. 6 von 20
Stroke length in (mm)
Ex-Marking
25...2800
-ATEX, -EX
or -X
Altered:
Ref-Nr. 06
Name:
Mz
54-ATEX-02
Date:
01.12.2011
S. 8 von 20
