Reelcraft 30000 Serie Instrucciones De Operación

Operating Instructions
Condensed Version (Hand Crank/Motor)
Read these instructions carefully before attempting to install, operate or maintain this
product. Only qualified persons should install this product. Failure to comply with
instructions may result in personal injury and/or property damage. Every attempt is made
to ensure the accuracy and completion of these instructions; however, manufacturer is not
responsible for ommissions. To obtain the complete version of Reelcraft's service manuals,
please visit www.reelcraft.com or call Customer Service during business hours. For Technical
Bulletins and support, please visit www.reelcraft.com.
Safety
1. Ensure that the reel has been properly
installed before connecting input and output
hoses or connecting to power supply.
2. Bleed fluid/gas from system before servicing.
3. Before connecting reel to supply line, ensure
that pressure does not exceed maximum
working pressure rating of reel.
4. Remember, even low pressure is very
dangerous and can cause injury or death.
5. If a leak occurs in the hose or reel, remove
supply line pressure immediately.
6. For motor driven models, check for faulty
supply wires or hoses before operating.
7. Pull hose from reel by grasping the hose
itself, not the control valve.
8. Ensure that reel, hose and equipment being
serviced are properly grounded. Use an
ohmmeter to check ground continuity.
9. If reel is motor driven, be careful of
chain/sprocket drive system. Keep hands
clear. Do not wear loose fitting clothing.
10. If reel ceases to unwind or rewind, remove
system pressure immediately. Do not pull or
jerk on hose!
11. Treat and respect a hose reel as any other
piece of machinery, observing all common
safety practices.
Installation
A flexible hose connection must be used
between the hose reel inlet and the source of
supply to prevent possible misalignment and
binding. Use teflon tape or pipe sealant to
assure a satisfactory seal when installing swivel.
Do not over tighten.
Mounting
Ensure that mounting surface is flat and
structurally sound to prevent binding on reel
after it is mounted. Position reel to mounting
surface and secure into place, using four secure
fasteners (not included). Connect supply line to
swivel. Tighten securely.
Electric Driven Reels - CAUTION: Remove
all electrical power when wiring. Do not
"hot-wire". Observe all applicable NEC/OSHA
Page 1
Form #1214-109 REVISED: 8/09
requirements. Consult wiring diagram (page 4)
and determine which one is applicable to your
reel. Perform electrical wiring following
applicable diagram.
Air Driven Reels - WARNING: Do not exceed
100 PSI motor inlet pressure. Use an FRL or
control valve in line to adjust speed of motor.
Connect air line to motor in accordance with
diagram (page 4). To avoid damage to the air
motor, do not strike the main shaft.
Install/Replace the Hose
CAUTION: Do not connect the hose to the
reel until after the hose reel has been properly
mounted. Fully extend and charge hose before
winding on to reel. Momentarily open control
valve, when initially charging, to purge hose of
gases. When fluid appears at control valve, close
valve. This prevents flattening of the hose and
excessive pressure on the drum when fluid
supply is initiated at a later time.
1. Apply thread compound to all threads.
2. Detach outlet gooseneck (Series 30000).
CAUTION: Do not discard/misplace the
O-ring.
3. Route output hose through hose clamp
(Series H).
4. Hand thread male hose connector into the
outlet gooseneck. Re-connect the outlet
gooseneck to the reel. Insure that the O-ring
is properly fitted into the grooves when
replacing the gooseneck.
Replace the Swivel
CAUTION: Remove supply line pressure before
performing the following procedure.
1. Remove supply line from swivel.
2. Remove swivel assembly from inlet shaft.
3. Install swivel assembly to inlet shaft by
reversing steps 1 and 2. Apply sealant to all
threads.
Replace/Move the Motor
CAUTION: Before replacing the chain remove all
power/pressure from the motor.
1. Disconnect wiring/air lines from motor.
2. Remove bolts securing motor mounting
Rely on Reelcraft
Industrial s Automotive s Construction s Aviation s Fuel Delivery s Much more
2842 East Business Hwy 30, Columbia City, IN 46725 USA
Hand Crank/Motor Driven Reels
Series H
H16000
3. Remove bolts attaching motor mounting
4. Install new motor by reversing steps 1
CAUTION: Before replacing the chain remove all
power/pressure from the motor.
1. Loosen (do not remove) bolts securing
2. Remove chain master-link.
3. Install new chain by reversing steps 1 and 2
CAUTION: Before adjusting the chain tension
remove all power/pressure from the motor.
Over-tensioned (tightening) of chain results in
reduced motor life. Adjust to allow between 1/4"
and 1/2" play in chain.
1. Loosen bolts (do not remove) securing motor
2. Move motor mounting bracket and motor
3. Tighten motor mounting bracket bolts.
1. Adjust reel drag by loosening or tightening
Reelcraft now offers a two year limited warranty
on most products. Failure to install or maintain
Reelcraft products in compliance with the
manual of instructions may void the warranty.
For complete warranty information, online
warranty registration, service manuals and return
information, please visit www.reelcraft.com.
s
Better by Design
TM TM
Reelcraft Industries, Inc.
Toll-free: 1-800-444-3134 or 260-248-8188
Toll-free fax: 1-800-444-4587 or 260-248-2605
[email protected] www.reelcraft.com
Series 30000 Series H
Refer to page 4 for dimensional drawings.
Series 30000 Series 30000
EA33112 L12D CA32112 L
bracket to reel. Remove bracket.
bracket to motor. Remove motor.
through 3 above.
Replace the Chain
motor mounting bracket in place.
above. Tighten mounting bracket bolts.
Adjust Chain Tension
mounting bracket to reel.
until proper chain tension is obtained.
Adjust the Reel
set screw on hub casting on manual driven
reel.
Two Year Limited Warranty
www.reelcraft.com