REMS Tornado Serie Instrucciones De Servicio página 18

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rear through the loop on the tool carrier and the clamping ring (10) onto the
rear guide arm so that the wing nut is facing the rear and the ring groove stays
free. Push the handle (9) onto the pressing lever. Hang the oil tray in the two
screws on the gear housing and push to the right into the slits. Hang the oil
tray in the ring groove on the rear guide arm. Push on the clamping ring (10)
until it is touching the suspension of the oil tray and clamp it tight. Hang the
hose with suction fi lter into the oil tray and push the other end of the hose onto
the nipple on the back of the tool carrier.
Fill in 2 litres of thread cutting material. Insert the chip tray from the rear.
NOTICE NOTICE
Never operate the machine without thread cutting material.
Insert the guide bolt of the die head (12) into the hole of the tool carrier and
push on the die head with axial pressure on the guide pin and swivelling move-
ments as far as it will go.
2.3. Electrical connection
WARNING WARNING
Caution: Mains voltage present! Before connecting the thread cutting machine,
check whether the voltage given on the rating plate corresponds to the mains
voltage. Only connect the thread cutting machine of protection class I to
a socket/extension lead with a functioning protective contact. There is a
danger of electric shock. On building sites, in a wet environment, indoors and
outdoors or under similar installation conditions, only operate the thread cutting
machine on the mains with a fault current protection switch (FI switch) which
interrupts the power supply as soon as the leakage current to earth exceeds
30 mA for 200 ms.
The thread cutting machine is switched on and off with the foot switch (21,
REMS Tornado / 4, REMS Magnum). The switch (18, REMS Tornado / 3, REMS
Magnum) serves to pre-select the direction of rotation or speed. The machine
can only be switched on when the emergency off button (22, REMS Tornado /
5, REMS Magnum) is unlocked and the thermal protection switch (23, REMS
Tornado / 6, REMS Magnum) on the foot switch is pressed. If the machine is
connected directly to mains (without a plug device), a 16 A circuit breaker must
be installed.
2.4. Thread-cutting Materials
Safety data sheets see www.rems.de → Downloads → Safety data sheets.
Only use REMS thread cutting materials. They ensure perfect cutting results,
long life of the dies and considerably relieve stress on the tools.
NOTICE NOTICE
REMS Spezial: High-alloy mineral oil-based thread-cutting material. For all
materials: steel, stainless steel, non-ferrous metals, plastics. Can be washed
out with water, tested by experts. Mineral oil-based thread cutting materials are
not approved for drinking water pipes in different countries, e.g. Germany,
Austria and Switzerland. Mineral oil-free REMS Sanitol must be used in this
case. Observe the national regulations.
REMS Sanitol: Mineral oil-free, synthetic thread-cutting material for drinking
water pipes. Completely soluble in water. According to regulations. In Germany
DVGW test no. DW-0201AS2032, Austria ÖVGW test no. W 1.303, Switzerland
SVGW test no. 7808-649. Viscosity at –10°C: ≤ 250 mPa s (cP). Pumpable up
to –28°C. Easy to use. Dyed red for checking washout. Observe the national
regulations.
Both thread cutting materials are available in aerosol cans, spray bottles,
canisters and barrels.
NOTICE NOTICE
All thread cutting materials may only be used in undiluted form!
2.5. Material Support
CAUTION CAUTION
Pipes and bars longer than 2 m must be supported additionally by at least one
height-adjustable REMS Herkules 3B, REMS Herkules XL 12" material rest.
This has steel balls for easy movement of the pipes and bars in all directions
without the material support tipping over.
2.6. REMS 4" Automatic Die Head
When using the REMS 4" automatic die head, the operating instructions included
with the REMS 4" automatic die head must be observed.
2.7. Subframe, mobile and folding (accessory)
CAUTION CAUTION
The folded subframe, mobile and folding, quickly moves up automatically without
mounted thread cutting machine after releasing. Therefore hold down the
subframe by the handle when releasing and hold with both handles when
moving up.
To move up with the thread cutting machine mounted, hold the subframe with
one hand on the handle, put one foot on the cross member and release both
locking pins by turning the lever. Then hold the subframe with both hands and
move to working height until the two locking pins snap in. Proceed in the reverse
order to fold up. Drain the thread-cutting material from the oil tray or remove
the oil tray before unfolding or folding up.
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3. Operation
Use eye protection
3.1. Tools
The die head (8, REMS Tornado / 12, REMS Magnum) is respectively a universal
die head, i.e. for the above mentioned ranges, divided into 2 tool sets, only one
die head is required. To cut tapered pipe threads, the length stop (9, REMS
Tornado / 13, REMS Magnum) with the closing and opening lever (10, REMS
Tornado / 14, REMS Magnum) must be in the same direction. The die head
then opens automatically on reaching the respective standard thread length.
The length stop (9, REMS Tornado / 13, REMS Magnum) is folded away to be
able to cut cylindrical long threads and bolt threads.
Changing the REMS dies
The REMS dies can be inserted or changed both with mounted and removed
die head (e.g. on the workbench). Release the clamping lever (11, REMS
Tornado / 15, REMS Magnum) to do this, do not unscrew. Push the adjusting
disc (12, REMS Tornado / 16, REMS Magnum) on the handle away from the
clamping lever into the end position. The REMS dies are removed and inserted
in this position. Make sure that the thread size specifi ed on the rear of the
REMS dies corresponds to the thread size to be cut. Also make sure that the
numbers also specifi ed on the back of the REMS dies match those on the die
holder (14, REMS Tornado / 17, REMS Magnum).
Push the REMS dies into the die head until the ball in the slit of the die holder
snaps in. When all REMS dies are inserted, the desired thread size is set by
moving the adjusting disc. Always set bolt threads to "Bolt". Clamp the adjusting
disc with the clamping lever. Close the cutting head. Press the closing and
opening lever (10, REMS Tornado / 14, REMS Magnum) fi rmly down to the
right to do this. The die head opens either automatically (for tapered pipe
threads) or at any time manually by exerting slight pressure on the left of the
closing and opening lever.
If the holding force of the clamping lever (11, REMS Tornado / 15, REMS
Magnum) is not suffi cient for the die head 2½ – 3" and 2½ – 4" due to increased
cutting force (e.g. blunt REMS dies), i.e. the die head opens under cutting
pressure, the cylinder head screw on the side opposite the clamping lever (11,
REMS Tornado / 15, REMS Magnum) must be tightened additionally.
The pipe cutter (15, REMS Tornado / 18, REMS Magnum) is for cutting ⅛ – 2"
or 2½ – 4" pipes.
The pipe inside deburrer (16, REMS Tornado / 19, REMS Magnum) is used for
¼ – 2" or 2½ – 4" pipes. Secure the quill by snapping into the deburring arm;
front or rear, depending on the length of the pipe.
3.2. Chuck
A clamping sleeve (Art. No. 343001) adapted to the diameter is required for
REMS Magnum up to 2" and REMS Tornado for clamping diameters < 8 mm,
for REMS Magnum up to 4" for clamping diameters < 20 mm. The desired
clamping diameter must be specifi ed when ordering the clamping sleeve.
3.2.1. Chuck REMS Tornado (19)
The self-centring dies open and close automatically by turning the switch to
the left or right (18) and actuating the foot switch (21). When changing the front
and rear dies, please make sure that the individual dies are inserted as shown
in Fig. 4 and 5 because otherwise damage will be caused. The machine may
never be switched on before all dies and both chuck covers are fi tted.
3.2.2. Quick Action Hammer Chuck (1), Guide Chuck (2) REMS Magnum
The quick action hammer chuck (1) with large clamping ring and moving dies
inserted into the die carriers ensures centred and safe clamping with the least
force. As soon as the material protrudes from the guide chuck, this must be
closed.
To change the dies (24), close the clamping ring (22) up to approx. 30 mm
clamping diameter. Remove screws of the dies (24). Push out the dies to the
back with a suitable tool (screwdriver). Push the new dies with inserted screw
into the die carriers from the front.
3.3. Work Procedure
Remove blockages of chips and fragments of the workpiece before starting
work.
NOTICE NOTICE
Switch off the thread cutting machine when the tool set approaches the machine
housing.
3.3.1. REMS Tornado
Swing out tools and move the tool carrier to the right end position with the
pressing lever (5). Insert the material so that it protrudes approx. 10 cm from
the chuck (19). Swing down and close the dies head (8). Switch the switch (18)
to position 1, actuate the foot switch (21). Now the material is clamped auto-
matically.
CAUTION CAUTION
Never reach into the revolving clamping or guide chuck. There is a risk of
injury.
With types 2010 and 2020 the 2nd speed can be selected for cutting off and
deburring and for cutting smaller threads. Switch the switch (18) rapidly from
position 1 to position 2 with the machine running to do this. Press the die head
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Use ear protection