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ANNUAL
MAINTENANCE
ChemFree Corporation recommends that the SmartWasher be
inspected and cleaned annually.
To Perform this Maintenance:
Remove the sink from the base. Inspect the surface of the
cleaning fluid and skim to remove any biomass or debris. Pump
the system fluid into acceptable storage containers until oil which
may be floating on the surface of the OzzyJuice starts coming
out of the pump. Shut the pump off and manually remove the
remainder of the fluid to be disposed of with other oil waste.
Rinse the inside of the machine with water. Rinse the pump
thoroughly with water being careful not to get the control box
wet. Visually check the condition of the hoses, connectors, etc.
If everything appears to be in good working condition,
reassemble the SmartWasher, replace the OzzyMat with a new
one, and pour the original fluid back into the unit. If the "Add
Fluid" light comes on, add a full container of new OzzyJuice. If
the "Add Fluid" light is still on, add another container of
OzzyJuice.
TROUBLESHOOTING
ChemFree Technical Support • 1-800-521-7182
Inadequate Cleaning of Parts
The SmartWasher will continue to clean parts even when the fluid
color has darkened and the OzzyMat is soiled. If, however, a
dramatic change in cleaning performance is noticed, it is
recommended that the old fluid be replaced with fresh OzzyJuice
and that the OzzyMat be replaced. If the cleaning performance
continues to remain unacceptable, call ChemFree Technical
Support.
Cold Fluid
The thermostat is factory-set to maintain the fluid at 105°F (+-
5°)(40°C)(+-3°). IF THE SMARTWASHER IS LOW ON FLUID,
THE HEATER AUTOMATICALLY SHUTS OFF. Check to see if
the "Add Fluid" indicator is lit (there should be approximately 8
inches of fluid in the machine). If the "Add Fluid" light is lit, add a
full container of OzzyJuice (the light should go out). Allow a
reasonable warm up period and recheck. If the fluid is still cold
refer to Troubleshooting Guide on page 5.
Hot Fluid
If the fluid becomes extremely hot at any time, unplug the unit
immediately. Check to make sure the unit is not low on fluid. (If
the "Add Fluid" light is not lit and fluid is low, the probe may be
defective). If unit is low on fluid, add fluid. If unit is still too hot
refer to Troubleshooting Guide on page 5.
Excessive Fluid Loss
If you are adding five gallons of OzzyJuice to the SmartWasher
more than once a month, check for the following:
1. A leak in the base of the unit.
2. Excessive amount of fluid being left on parts after they have
been washed. Shake excess fluid into sink before walking
away.
3. A gap between the base and the sink — check gasket
between sink and base, you may need a new one. Also
check for warpage of the sink or base.
4. Rags being used in the SmartWasher. A shop rag absorbs at
least 4 oz. (121 mls.) of fluid.
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