Cleaning The Lift; Assembly And Commissioning; Set Up Guidelines; Assembly Of The Lift - Nussbaum TOP LIFT 2.35 TS Instrucciones De Servicio

7.2

Cleaning the lift

A regular and expert clean helps retain the value
of the lift.
Additionally, it can also be a pre-requisite for the
preservation of guarantee claims for any eventual
corrosion damage.
The best protection for the lift is regular removal of
contaminants of any kind.
This includes above all:
• de-icing salt
• sand, pebbles, earth
• industrial dust of all types
• water, also in connection with other environmen-
tal influences
• aggressive deposits of all types
• permanent humidity due to insufficient ventilation
The frequency of lift cleaning depends, among oth-
er things on the frequency of use, of lift handling,
of workshop cleanliness, and the location of the lift.
Furthermore, the degree of contamination depends
on the time of year, the weather conditions and
workshop ventilation. Under adverse circumstances,
weekly lift cleaning might be required, however a
monthly cleaning may be sufficient.
• For cleaning, do not use high pressure washers
(e.g. steam cleaners).
Do not use any aggressive and abrasive materi-
als. Instead, use mild cleaners, e.g. a commercial-
ly available detergent and lukewarm water.
• Carefully remove all contamination with a sponge,
or if required with a brush.
• Make sure that there is no residue of the cleaner
on the lift.
• Dry the lift with a cloth and spray it with a spray
wax or oil.
8

Assembly and commissioning

8.1

Set up guidelines

• Lift assembly is done by trained manufacturer
personnel or a contract partner. If the operating
company has appropriately trained assemblers,
the lift can also be assembled by them. Set up is
to be done acc. to the assembly instructions.
• A standard lift may not be assembled in explosion
endangered spaces or wash halls.
• Before setting up, verify that there is a sufficient foun-
dation or make it according to the guidelines in the
foundation plan (see foundation plan). The installa-
tion location must be level. Foundations in open air
and spaces where winter storms or frost are to be
expected, must have a foundation to frost depth.
• An on-site electrical connection of 3 ~/N + PE,
400V, 50Hz is to be provided. The supply line is to
be correspondingly secured on-site. The connec-
tion point is located on the electrical boxes.
OPI_TOP LIFT 2.35 TS TSK TSA - HYMAX INGROUND 2.35 R B P_V1.1_DE-EN-FR-ES-IT
• To protect the electrical cable all cable conduits
are to be fitted with cable sleeves or flexible plas-
tic pipes.
• After successful lift installation and before first
commissioning, the operating company must
have the lift grounding conductors inspected on-
site according to IEC regulation (60364-6-61). An
insulation resistance test is also recommended.
8.2

Assembly of the lift

• The cavity must be created according to the
specifications in the cavity plan.
• Reinforce the integrated pan, e.g. using wood to
prevent it from collapsing inwards.
• Insert the pan into the cavity with the help of as-
semblers and align it precisely.
• Pour concrete around the pan in three steps.
1. Step approx. 30 cm so the pan can not longer
float up.
2. Step until approx. 200 mm below the upper
edge of the integrated pan.
Before the third step, connect the empty pipe
connection of the integrated pan to the operat-
ing element/unit. Afterwards, in the third step,
pour concrete for the load foundation.
• Do not stamp or shake when pouring concrete!
• After hardening, remove the internal reinforce-
ment. Guide the lifting posts into the pan, align
them and fasten using a torque wrench.
• (for an integrated unit) insert and fasten the hy-
draulic unit.
• Connect hydraulic lines. Guide and connect the
electrical cables through the empty pipe to the unit.
• Fasten the hydraulic unit and operating boxes to
the wall.
• Fill with hydraulic oil, the manufacturer recom-
mends a high value hydraulic oil with a viscosity
of 32 cst. The required oil volume is to be taken
from section 3.1. After filling, the hydraulic oil must
be between the lower and upper marking on the
oil dipstick, or 2cm below the oil filling opening.
• Mount the load fixture. Tighten the fastening
screws using a torque wrench.
• Check the hydraulic system (lines and screws) for
leaks.
• Raise and lower the lift several times to the end
positions while empty.
• Raise and lower the lift several times to the end
positions with vehicle.
• Check the hydraulic system again for leak-tight-
ness.
• Cover and seal the pan cover
When assembling the rail lift (in par-
ticular the fixture on the lifting post
pipes) ensure that the proper fasten-
ing screws are used; also comply with
the minimum screw-in depth. Other-
wise this can lead to damage and
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