Final Analysis And Maintenance - Warn Provantage 2500 Guide D’installation

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8 ft. (2.44 m) away from the winch, power-in the

winch until all of the slack is wound onto the

winch drum.

Never touch winch rope or hook while someone

WARNING

else is at the control switch or during winching operation.

Never touch winch rope or hook while under

WARNING

tension or under load.

10. With gloves on, hold tension on the winch rope

with one hand; carefully push the winch rope to

the side of the drum the winch rope is attached

to so there are no gaps between each coil on the

drum.

Always wind the winch rope on bottom

WARNING

(mountside) of drum.

11. Be sure to check that the winch rope is winding

off of the bottom of the drum or the automatic

load holding brake will not function properly.

NOTE: If the winch rope is winding off the top

of the drum, you have powered the winch "out"

instead of "in". Be sure you are powering in.

12. The following steps should be done using two

people for proper safety. If you attempt to

tension your winch rope alone be sure to always

set the parking brake, place the transmission in

gear or park and turn the vehicle off every time

you exit the vehicle to inspect the winch rope.

NOTICE Use care to evenly wrap each layer to prevent

damage to the rope.

Never use remote when vehicle is not in line of

WARNING

sight of operator.

13. The driver of the vehicle should operate the

winch.

14. Instruct your assistant to stand to the side of the

vehicle and away from the winch rope. NOTE:

Your assistant should signal you if the winch rope

is winding correctly or incorrectly by watching

it move across the fairlead as the winch rope is

powered in.

15. Start the vehicle and place the transmission in

neutral. Then release the parking brake while

applying moderate brake pedal pressure.

16. Power-in the winch rope to start winching in.

17. After winching in for approximately 6 ft. (2m),

stop winching.

18. Slowly let up off of the brake pedal and then

apply the parking brake. This will ensure that

there is no load on the winch rope.

19. Place the transmission in park or in gear and turn

the vehicle off.

20 Exit the vehicle and inspect the winch to make

sure that the winch rope is being evenly wound

89294A3

FIRST TIME OPERATING INSTRUCTIONS

onto the winch drum and not sinking into the

lower layer. If the winch rope is sinking, power-

out the winch rope by pushing the power-out

button on the remote control and repeat this

step from the beginning with more brake pedal

pressure.

21. When you are convinced the winch rope is

winding onto the winch drum properly, repeat

steps until the vehicle is within 6 ft. (2 m) of the

winch anchor. Once within 6 ft. (2 m), slowly

let up off of the brake pedal and then apply

the parking brake. This will ensure that there

is no load on the winch rope. Then place the

transmission in park or in gear and turn the

vehicle off.

22. Exit the vehicle. Disconnect the hook from the

anchor.

23. While holding onto the supplied hook strap, hold

tension on the winch rope and slowly power-in

the winch by "pulsing" the power-in button on

your remote control until the hook is within 3 ft.

(1 m) of the fairlead.

24. Stop winching in and attach the hook to a

suitable anchor point on the vehicle.

25. Once the hook is suitably attached to the vehicle,

power-in the remaining slack in the winch rope

by "pulsing" the power-in button on your remote

control until there is minimal slack in the winch

rope. NOTICE Do not power the hook into the fairlead. This

could cause damage to the fairlead.

Rigging

For complete rigging fundamentals, Read the

Basic Guide to Winching Techniques, found online at

https://www.warn.com/manuals/index.jsp.

WARN INDUSTRIES

Check

Take time to fully read the Instructions and/

or Operations Guide, and/or Basic Guide to

Winching Techniques, in order to understand

your winch and its operations

Check fasteners and make sure they are tight

and to proper torque.

Replace damaged fasteners.

Verify wiring to all components is correct and

be certain that all connections are tight.

Verify there is no exposed/bare wiring or

terminals.

Cover any exposures with terminal boots,

heat shrink tubing or electricians tape.

Inspect rope for damage.

Replace rope immediately if damaged.

Keep winch, rope and switch control free

from contaminants.

Use a clean rag or towel to remove any

dirt and debris.

To prevent serious injury or death: Always

WARNING

spool the winch rope onto the drum as indicated

by the drum rotation label.

Always Wind Rope on Bottom of Drum.

Never Wind Rope Over Top of Drum.