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Blue Sky Energy SOLAR BOOST 6024H Manual De Uso

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SOLAR BOOST™ 6024H
60AMP 12/24VDC MAXIMUM POWER POINT TRACKING
2003167
THIS MANUAL INCLUDES IMPORTANT SAFETY INSTRUCTIONS FOR MODELS
CE MANUEL CONTIENT D'INSTRUCTIONS IMPORTANTES POUR LES MODELES
DIESES HANDBUCH ENTHÄLT WICHTIGE HINWEISE FÜR DIE MODELLE
ESTE MANUAL INCLUYE INSTRUCCIONES DE SEGURIDAD IMPORTANTES PARA
COVERED UNDER ONE OR MORE OF THE FOLLOWING US PATENTS
© Blue Sky Energy, Inc. 2003
HIGH VOLTAGE INPUT
PHOTOVOLTAIC CHARGE CONTROLLER
INSTALLATION AND OPERATION
CONFORMS TO
UL STD. 1741
CERTIFIED TO
CAN/CSA STD. E335-1/2E
CONFORMS TO
EN 50081-1
EN 50082-1
EN 60335-1
SB6024HL, SB6024HDL, SB50RD25
SAVE THESE INSTRUCTIONS
SB6024HL, SB6024HDL, SB50RD25
PRIERE DE SAUVEGARDER CES INSTRUCTIONS
SB6024HL, SB6024HDL, SB50RD25
BITTE BEHALTEN SIE DIESE HINWEISE
LOS MODELOS
SB6024HL, SB6024HDL, SB50RD25
CONSERVE ESTAS INSTRUCCIONES
6,111,391 • 6,204,645
MANUAL
This device complies with part 15 of the
FCC rules. Operation is subject to the
following two conditions: 1) This device
may not cause harmful interference, and 2)
This device must accept any interference
received, including interference that may
cause undesired operations.
430-0017 D
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  • Página 1 BITTE BEHALTEN SIE DIESE HINWEISE ESTE MANUAL INCLUYE INSTRUCCIONES DE SEGURIDAD IMPORTANTES PARA LOS MODELOS SB6024HL, SB6024HDL, SB50RD25 CONSERVE ESTAS INSTRUCCIONES COVERED UNDER ONE OR MORE OF THE FOLLOWING US PATENTS 6,111,391 • 6,204,645 © Blue Sky Energy, Inc. 2003 430-0017 D...

  • Página 2: Tabla De Contenido

    Blue Sky Energy - Solar Boost 6024H TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS .................... 2 PRODUCT DESCRIPTION ......................... 6 Part Numbers and Options ....................6 OPERATION ............................6 Optional Digital Display......................7 Charge Status Indicator ......................8 Three Stage Charge Control ....................8 Bulk Charge.......................

  • Página 3: Important Safety Instructions

    Installation and Operation Manual IMPORTANT SAFETY INSTRUCTIONS This manual contains important instructions for Models; SB6024HL, SB6024HDL, SB50RD25 SAVE THESE INSTRUCTIONS 1. Refer installation and servicing to qualified service personnel. High voltage is present inside unit. Incorrect installation or use may result in risk of electric shock or fire.

  • Página 4: Important Instructions De Securité

    Blue Sky Energy - Solar Boost 6024H IMPORTANT INSTRUCTIONS DE SECURITÉ Ce manuel contient d’instructions importantes pour les modèles SB6024HL, SB6024HDL, SB50RD25 PRIÈRE DE SAUVEGARDER CES INSTRUCTIONS 1. Pour l’installation et la maintenance, consulter le personnel qualifié. L’unité contient des composantes de haut voltage. L’installation incorrecte pourrait entraîner des risques de choc électrique ou d’incendie.

  • Página 5: Wichtige Sicherheitshinweise

    Installation and Operation Manual WICHTIGE SICHERHEITSHINWEISE Dieses Handbuch enthält wichtige Hinweise für die Modelle SB6024HL, SB6024HDL, SB50RD25 BITTE BEHALTEN SIE DIESE HINWEISE 1. Vertrauen Sie Installation und Reparaturen nur Fachpersonnel an. In der Einheit bildet sich eine hohe Stromspannung. Eine falsche Installation oder Benutzung kann einen elektrischen Schock oder einen Brand als Folge haben.

  • Página 6: Instrucciones De Seguridad Importantes

    Blue Sky Energy - Solar Boost 6024H INSTRUCCIONES DE SEGURIDAD IMPORTANTES Este manual de instrucciones es para modelos; SB6024HL, SB6024HDL, SB50RD25 CONSERVE ESTAS INSTRUCCIONES 1. Solamente permita la instalación y el servicio técnico a personal capacitado. Existe la presencia de alto voltaje en el interior de la unidad. El uso o la instalación incorrecta pueden resultar en descarga eléctrica o fuego.

  • Página 7: Product Description

    Solar Boost™ 6024H is Maximum Power Point Tracking (MPPT) photovoltaic (PV) battery charge controller capable of charging 12 or 24 volt batteries at up to 60 amps. The Solar Boost 6024H is specially designed to accept a high PV input voltage of nominal 36 volts or 48 volts from a series connection of three (3) or four (4) conventional 36 cell PV modules.

  • Página 8: Optional Digital Display

    Blue Sky Energy - Solar Boost 6024H Una vez instalado y configurado, las operaciones de control de carga y del MPPT son completamente automáticas. La carga se enciende siempre que el conjunto fotovoltaico sea capaz de producir ≈0.2 Amperes a ≈4.0V por encima de la tensión de la batería. Cuando la carga con el conjunto fotovoltaico esté...

  • Página 9: Charge Status Indicator

    Le modèle Solar Boost 6024H a une configuration typique pour un procès de chargement à trois phases: « substrat », « acceptante » et « flotteur ». Le processus de chargement est optimisé si l’on utilise le senseur optionnel de température pour la batterie et, si la charge de la batterie est variable pendant le...

  • Página 10: Bulk Charge

    Blue Sky Energy - Solar Boost 6024H Bulk Charge During the bulk charge stage the battery is typically less than 70% charged, and the unit delivers as much charge current as possible to rapidly recharge the battery. Bulk charge occurs when; 1) Charge current during float increases above the Float Transition Current setting, or 2) Insufficient charge current is available to hold the battery at the desired acceptance or float voltage.

  • Página 11: Float Charge

    Certain battery types or system configurations (such as grid tied systems) may require two stage charge control. Solar Boost 6024H can be configured for a two stage bulk-acceptance or bulk-float charging process to accommodate these batteries or systems. Refer to the Solar Boost 6024H Setup section to configure two stage charge. EQUALIZATION CAUTION: Not all batteries can be safely equalized.

  • Página 12: Disabling Equalization

    Blue Sky Energy - Solar Boost 6024H températures basses. L’égalisation est activée lorsque le bouton-poussoir rouge de l’égalisation est relâché. VORSICHT: Die Angleichung ist eine kontrollierte Überbeladung der Batterie bei einer relativ hohen Stromspannung indem eine hohe Batteriegasierung erzeugt wird. Eine Handangleichungsfunktion wird besorgt, denn ein Operator soll immer den Vorgang plannen und monitorisieren.

  • Página 13: Maximum Power Point Tracking (Mppt)

    Table 2. Your current boost performance will vary due to a variety of factors. What you can be sure of is that Solar Boost 6024H will deliver greater total charge current when conditions are such that the modules have extra power to...

  • Página 14: Installation

    ) rating of the PV modules, and then all components be sized another 125% greater. However, since the Solar Boost 6024H is qualified for continuous use at 60 amp output, only a single 125% derating factor is required on equivalent input current ratioed to PV voltage.
  • Página 15 Installation and Operation Manual CAUTION: The Solar Boost 6024H must be used to charge a lower voltage battery from a higher voltage PV array. If the unit was a conventional non-MPPT type controller using the same nominal input would be 48 amps (60A ÷ 1.25). Since input...

  • Página 16: Over Voltage / Reverse Polarity Protection

    OVER VOLTAGE / REVERSE POLARITY PROTECTION Solar Boost 6024H is fully protected against reverse polarity and high voltage transients for both the PV and the battery. If the battery is connected reverse polarity, Solar Boost 6024H will not operate. If the PV array is connected reverse polarity, Solar Boost 6024H will not provide output current and the Solar Panel Current display will show negative current.

  • Página 17: Grid Tied Systems

    Maximum power will be delivered to the grid if the Solar Boost 6024H remains in it’s bulk charge mode while selling to the grid. The key to having the Solar Boost 6024H stay in bulk is to have it’s charge voltage setpoint be slightly higher than the charge voltage the inverter is regulating to.

  • Página 18: Charge Mode

    Charge Mode Solar Boost 6024H can be configured for two stage or three stage charging. Typically three stage charge is used, but certain battery types or system configurations (such as grid tied systems) may benefit from two stage charge. When configured for two stage charge, equalization still operates as described.

  • Página 19: Float Transition Current Measurement Shunt

    5 amps of charge current which is being provided by Solar Boost 6024H. If a 10 amp load is then placed on the battery, Solar Boost 6024H increases output current to hold the battery at the desired acceptance voltage.

  • Página 20: Maximum Power Voltage

    Blue Sky Energy - Solar Boost 6024H La valeur établie du courant de transition de flotteur contrôle le moment où le système passe de l’acceptance au flotteur. Si le courant de chargement a une valeur inférieure à la valeur du courant de transition de flotteur pendant la phase d’acceptance, l’on considère que la batterie est chargée et le système...

  • Página 21: Optimizing Mppt

    Installation and Operation Manual le réglage soit correct pour que le système de conversion optimale d’énergie fournisse un accroissement maximal du courant. La valeur spécifiée par les producteurs est de 4.4 volts, valeur qui correspond à plusieurs modules fréquents. Die nominale MPPT Einstellung bildet den Unterschied zwischen der offenen Stromkreisspannung (V des PV Moduls und der maximalen Stromkraftspannung (V ).

  • Página 22: Acceptance Charge Voltage

    Acceptance and Float charge voltage setpoints are calibrated by adjusting actual battery charge voltage as measured at the Solar Boost 6024H’s battery terminals. Setting charge voltage therefore requires that the battery be at or near full charge so that the unit is actually controlling battery voltage.

  • Página 23: Metallic Conduit

    Installation and Operation Manual VORSICHT: Setzen Sie die Einheit mit senkrecht orientierten Heizungssenkungskanten ein, um die Konvektionskühlung zu fördern und schließen Sie sie nicht in einem geschlossenen Raum ein. Wenn sie nicht senkrecht angesetzt sind, kann der Durchschnittsausgangsstrom gesenkt werden um die von hohen Temperaturen verursachten Beschädigungen zu vermeiden.

  • Página 24: Battery And Pv Wiring

    #24−14 AWG para ser ajustados a 2.1 in-lb (0.23 Nm). Wiring requirements for Solar Boost 6024H are different than conventional PV controllers. While the performance of other controllers may be affected somewhat by wiring, wiring and connections used with this unit can have a significant effect on current boost performance.

  • Página 25: Optional External Current Shunt

    Installation and Operation Manual Larger wire sizes will tend to improve boost performance whereas smaller wire sizes will reduce boost performance. When considering wiring, fuse, and connection options think big and short as larger heavier components and shorter wire lengths offer less resistance and voltage drop.

  • Página 26: Input Power Sources Other Than Pv Modules

    INPUT POWER SOURCES OTHER THAN PV MODULES The Solar Boost 6024H is a high efficiency series pass “buck” type power converter and can operate with power sources other than PV. Examples of this type of charge control include hydroelectric or wind generators, or charging a 24 volt battery from a 48 volt electrical system.
  • Página 27 Installation and Operation Manual SYMPTOM PROBABLE CAUSE ITEMS TO EXAMINE OR CORRECT Charge current is Battery is highly charged Normal operation, system will be in Acceptance or Float and current is reduced to lower than expected, control battery voltage. PV current may be low as well Worn out PV modules Replace, or use as is.

  • Página 28: Specifications

    THREE YEAR LIMITED WARRANTY Blue Sky Energy, Inc. (hereinafter BSE), hereby warrants to the original consumer purchaser, that the product or any part thereof will be free from defects due to defective workmanship or materials for a period of three (3) years subject to the conditions set fourth below.

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