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DEWALT Industrial Tool Co., 701 Joppa Road, Baltimore,
MD 21286
(MAR05)
Form No. 631371-00
DC980, etc.
Copyright © 2003, 2004, 2005 DEWALT
The following are trademarks
for one or more DEWALT power tools: the yellow and black color scheme;
the "D" shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration;
and the
array of lozenge-shaped
humps on the surface of the tool.
IF YOU HAVE ANY QUESTIONS
OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-DEWALT
(1-800-433-9258)
General
Safety
Rules
- For All Battery
Operated
Tools
A
WARNING!
Read
all instructions.
Failure
to follow
all instructions
listed below
may result in electric
shock, fire and/or serious
inju_
The term "power tool" in all
of the warnings
listed below refers to your mains-operated
(corded) power tool or bat-
tery-operated
(cordless)
power tool
SAVE
THESE
INSTRUCTIONS
1) WORK AREA SAFETY
a) Keep work area clean and we# lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres,
such as in the presence
of
flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children
and bystanders
away while operating
a power tooL Distractions can
cause you to lose control
2) ELECTRICAL
SAFETY
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not
use any adapter plugs
with earthed (grounded)
power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid
body contact
with earthed or grounded
surfaces
such as pipes, radiators,
ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying,
pulling
or unplugging
the
power tooL Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock. Replace or repair damaged cords.
Make sure your extension cord is in good condition. Use only 3-wire extension cords that
have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool's plug.
e) When operating
a power tool outdoors,
use an extension
cord suitable
for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock. When using
an extension cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating. The following table shows the correct size to use depending on cord length
and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage
number, the heavier the cord.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing
and use common
sense
when operating
a
power tool
Do not use a power tool while you are tired or under the influence
of
drugs, alcohol
or medication.
A moment of inattention while operating power toolsmay
result in serious personal injury.
b) Use safety equipment.
Always
wear eye protection.
Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate condi-
tions will reduce personal injuries.
c) Avoid accidental
starting.
Ensure the switch is in the off-position
before plugging
in. Carrying power tools with your finger on the switch or plugging in power tools that have
the switch on invites accidents.
d) Remove any adjusting
key or wrench before turning
the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach.
Keep proper
footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly.
Do not wear loose clothing
or jewellery.
Keep your hair, clothing
and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts. Air vents often cover moving parts and should also be avoided.
g) ff devices are provided
for the connection
of dust extraction
and collection
facilities,
ensure these are connected
and properly
used. Use of these devices can reduce dust-
related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tooL Use the correct power tool for your application. The cor-
rect power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect
the plug from the power source and/or the battery pack from the power
tool before making any adjustments,
changing
accessories,
or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons
unfa-
miliar with the power tool or these instructions
to operate the power
tool
Power
tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage
of parts and any other condition
that may affect the power tools operation,
ff dam-
aged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control
g) Use the power tool, accessories
and tool bits etc., in accordance
with these instruc-
tions and in the manner intended
for the particular
type of power tool, taking into
account
the working
conditions
and the work to be performed.
Use of the power tool
for operations different from those intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Ensure the switch is in the off position
before inserting
battery pack. Inserting the
battery pack into power tools that have the switch on invites accidents.
b) Recharge only with the charger specified by the manufacturer. A charger that is suit-
able for one type of battery pack may create a risk of fire when used with another battery
pack.
c) Use power tools only with specifically designated
battery packs.
Use of any other
battery packs may create a risk of injury and fire.
d) When battery pack is not in use, keep it away from other metal objects
like paper
clips, coins, keys, nails, screws,
or other small metal objects
that can make a con-
nection from one terminal to another. Shorting the battery terminals together may cause
bums or a fire.
e) Under abusive
conditions,
liquid may be ejected from the battery, avoid contact,
ff
contact
accidentally
occurs,
flush with water, ff liquid contacts
eyes, additionally
seek medical help. Liquid ejected from the battery may cause irritation or bums.
6) SERVICE
a) Have your power
tool serviced
by a qualified
repair person
using only identical
replacement
parts. This will ensure that the safety of the power tool is maintained.
Specific
Safety
Rules
• Hold tool by insulated
gripping surfaces when performing
an operation where the tool
may contact hidden
wiring. Contact with a "live" wire will also make exposed metal parts
of the tool "live" and shock the operator.
Wear ear protectors
with impact drills. Exposure to noise can cause hearing loss.
Use auxiliary
handles supplied
with the tooL Loss of control can cause personal injury
Wear ear protectors
when hammering
for extented periods of time. Prolonged exposure
to high intensity noise can cause hearing loss. Temporary hearing loss or serious ear drum
damage may result from high sound levels generated by hammer drilling.
Wear safety goggles
or other eye protection.
Hammering and drilling operations cause
chips to fly. Flying particles can cause permanent eye damage.
• Always use the side handle supplied with the tool Keep a firm grip on the tool at all times.
Do not attempt to operate this tool without holding it with both hands.
• Hammer bits and tools get hot during operation.
Wear gloves when touching them.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other con-
struction activities contains chemicals known to cause cancer, birth defects or other reproduc-
tive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with approved
safety equipment, such as those dust masks that are specially designed to filter out microscop-
ic particles.
• Avoid prolonged
contact
with dust from power sanding,
sawing,
grinding,
drilling,
and other construction
activities.
Wear protective
clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
_, WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and
permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body.
CAUTION: When not in use, place tool on its side on a stable surface
where it will not
cause a tripping
or falling hazard. Some tools with large battery packs will stand upright on
the battery pack but may be easily knocked over.
CAUTION: DO NOT TOUCH ANY METAL PARTS OF THE TOOL when drilling or driving
into walls, floors or wherever five electrical wires may be encountered! Hold the tool only by insu-
lated grasping surfaces to prevent electric shock if you drill or drive into a live wire.
CAUTION:
Wear appropriate
hearing
protection
during
use. Under some conditions
and duration of use, noise from this product may contribute to hearing loss.
• The label on your tool may include the following symbols.
V ..................
volts
Hz ................ hertz
min .............. minutes
....
............ direct current
[] ................ Class II Construction
_ ................ safety alert symbol
BPM ............ beats per minute
A .................. amperes
W.................. watts
................ alternating current
no ................ no load speed
.................. earthing terminal
.../min .......... revolutions per minute
Important
Safety
Instructions
for Battery
Packs
Your tool uses either a 12, 14.4 or 18 Volt DEWALT battery pack. When ordering replacement
battery packs, be sure to include catalog number and voltage: Extended Run-Time battery
packs deliver 25% more run-time than standard battery packs.
NOTE: Your tool will accept either standard or Extended Run Time battery packs. However, be
sure to select proper voltage.
The battery pack is not fully charged out of the carton. Before using the battery pack and
charger, read the safety instructions below. Then follow charging procedures outlined.
READ
ALL
INSTRUCTIONS
• Do not incinerate the batterypack
even if# is severely damaged or is completely worn
out. The battery pack can explode in a fire.
• A small leakage of liquid from the battery pack cells may occur under extreme usage
or temperature
conditions.
This does not indicate a failure. However, if the outer seal is
broken and this leakage gets on your skin:
a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or vinegar.
c. If battery liquid gets into your eyes, flush them with clean water for a minimum of 10 min-
utes and seek immediate medical attention. (Medical note: The liquid is 25-35% solution
of potassium hydroxide.)
• Do not carry extra battery packs in aprons, pockets,
or tool boxes along with other
metal objects. Battery pack could be short circuited causing damage to the battery pack and
possibly causing severe bums or fire.
Charge the battery packs only in DEWALT chargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations
where the temperature
may
reach or exceed 105°F (such as outside sheds or metal buildings
in summer).
DANGER:
Electrocution hazard. Never attempt to open the battery pack for any reason, ff
battery pack case is cracked or damaged, do not insert into charger. Electric shock or electro-
cution may result. Damaged battery packs should be returned to service center for recycling.
NOTE: Battery storage and carrying caps are providedfor use whenever the battery
is out of the tool or charger. Remove cap before placing battery in charger or tool.
WARNING: Fire hazard. Do not store or carry battery so that metal objects
can contact
exposed
battery
terminals.
For example, do not place battery in
aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails,
screws, keys, etc. without battery cap. Transporting
batteries
can possibly
cause fires if the battery
terminals
inadvertently
come in contact with conductive
mate-
rials such as keys, coins, hand tools and the like. The US Department of Transportation
Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce
or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly
protected from short circuits. So when transporting individual batteries, make sure that the bat-
tery terminals are protected and well insulated from materials that could contact them and cause
a short circuit.
CAUTION:
Battery pack must be securely attached to tool If battery pack is detached,
personal injury may result.
The
RBRC
TM
Seal
The
RBRC
TM
(Rechargeable
Battery
Recycling
Corporation)
Seal
on the_
nickel-cadmium
battery (or battery pack) indicates that the costs to recycle the
battery (or battery pack) at the end of its useful life have already been paid by
DEWALT. In some areas, it is illegal to place spent nickel-cadmium
batteries in
the trash or municipal solid waste stream and the RBRC program provides an
environmentally conscious alternative.
RBRC
TM
in cooperation with DEWALT and other battery users, has established programs in the
United States to facilitate the collection of spent nickel-cadmium
batteries. Help protect our
environment and conserve natural resources by returning the spent nickel-cadmium
battery to
an authorized DEWALT service center or to your local retailer for recycling. You may also
contact your local recycling center for information on where to drop off the spent battery.
RBRC
TM
is a registeredtrademark of the RechargeableBattery Recycling Corporation.
Important
Safety
Instructions
for Battery
Chargers
SAVE THESE INSTRUCTIONS:
This manual contains important safety instructions for battery
chargers.
• Before using charger, read all instructions and cautionary markings on charger, battery pack,
and product using battery pack.
DANGER: Electrocution hazard. 120 volts are present at charging terminals. Do not probe with
conductive objects. Electric shock or electrocution may result.
_, WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric shock may
result.
_CAUTION:
Bum hazard. To reduce the risk of injury, charge only DEWALT nickel cadmium
rechargeable batteries. Other types of batteries may burst causing personal injury and damage.
_CAUTION:
Under certain conditions,
with the charger plugged
in to the power supply,
the exposed charging contacts inside the charger can be shorted by foreign material
Foreign
materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any
buildup of metallic particles should be kept away from charger cavities. Always unplug the
charger from the power supply when there is no battery pack in the cavity. Unplug charger before
attempting to clean.
• DO NOT attempt to charge the battery pack with any chargers
other than the ones in
this manuaL The charger and battery pack are specifically designed to work together.
These chargers are not intended for any uses other than charging
DEWALT recharge-
able batteries. Any other uses may result in risk of fire, electric shock or electrocution.
• Do not expose charger
to rain or snow.
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