Operating Instructions and Parts Manual
— Put on heat insulation gloves when operating the pumps.
— Do not move or lift pressurized equipment.。
— Comply with all applicable local, state, and national fire,
electrical, and safety regulations.
— Wear ear and eye protection.
— Before doing any maintenance on the control handle, be
certain all pressure is completely vented from the pump,
suction, discharge, piping, and all other openings and
connections.
— Be certain the air supply is locked out or made non-
operational, so that it cannot be started while work is being
done on the control handle. Be certain that approved eye
protection and protective clothing are worn at all times in
the vicinity of the control handle.
1.3.3 SKIN INJECTION HAZARD:Fluid from the
dispensing valve, leaks, or ruptured components
can inject fluid into your body and cause extremely
serious injury. Fluid splashed in the eyes or on the skin can
also cause serious injury.
— Do not point the dispensing valve at anyone or at any part
of the body.
— Do not stop or deflect leaks with your hand, body, glove or rag.
— The polluted grease is not allowed to use.
— Use only extensions and no-drip tips which are designed
for use with your dispensing valve.
— Follow the Pressure Relief Procedure according to 4.3.1 .if
the grease fitting coupler clogs and before you clean or
service this equipment.
— Check the hoses, tubes, and couplings daily. Replace
worn or damaged parts immediately. Do not repair high
pressure couplings; you must replace the entire hose.
1.3.4 MOVING PARTS HAZARD:Moving parts,
such as the air motor piston, can pinch or amputate
your fingers.
— Keep clear of all moving parts when you start or operate
the pump.
— Before you service this equipment, follow the Pressure
Relief Procedure to prevent the equipment from starting
unexpectedly.
— Before operating the pumps, moving parts should not be
exposed to the outside.
1.3.5 FIRE AND EXPLOSION HAZARD: Improper grounding,
poor ventilation, open flames or sparks can cause a hazardous
condition and result in a fire or explosion and serious injury.
— The object should be dispensed to the equipment on the ground.
— The joint part should be lubricated before using the equipment.
— If there is any static sparking or you feel an electric shock
while using this equipment, stop dispensing immediately.
Do not use the equipment until you identify and correct or
the fluid being dispensed.
— Provide fresh air ventilation to avoid the buildup of flammable
fumes from solvents or the fluid being dispensed.
Grease Pump Kits
— Keep the dispensing area free of debris, including solvent,
rags, and gasoline.
— Do not smoke in the dispensing area.
• Installation
1.4 Grounding
1.4.1 WARNING: Before operating the pump, check
the grounding of whole system.
1.4.2 To reduce the risk of static sparking,
effectively ground all of this equipment.
— Pump: Refer to fig.2. Use a ground wire and clamp as
shown in Fig. 2. Remove the ground screw 1, onto the
pump and tighten securely. Connect the other end of the
ground wire to a true earth ground. Insert through the eye
of the ring.
—Air and fluid hoses: Effectively ground.
— Air compressor: Follow the manufacturer's recommendations.
— Control valve: Use proper grounding line to connect the
pump. Keep the metal part of the control valve connected
with the grounding equipment.
— Barrel: The barrel should be used according the local
environment. If it is a metal barrel, it should be put it on the
ground with a grounding paper or board. It is not allowed
to put on the surface of non-conductor directly.
— Other components: Comply with local grounding requests.
— Keep effective grounding when working or pressure releasing.
1.5 Installation
1.5.1 Typical installation
Typical installation refers to Fig.3:
1. Bleed-type master air valves
2. Air line filter
3. Air regulator with gauge
4. Air line lubricator
5. Pump runaway valve
6. Drum cover
7. Follower plate
8. Hose reel
1
2
3
Fig 3: Typical installation
Above is a typical installation and not the whole system
design. If you require any help please contact us.
2
29FX04
Fig.2: Ground the pumps
5
4
1
2
6
7
8