Textron Greenlee GATOR ESG50GL Manual De Instrucciones página 32

Reassembly
Motor, Gearbox and Bearing Reassembly
1. Install two Fillister head screws (83) into spacer and
motor (39). Tighten screws.
2. Install four screws into gearbox (40). Tighten screws.
3. Install four screws (77) into mounting block (3) and
gearbox (40). Tighten screws.
4. Replace grooved ball bearing (47) and retaining ring
(56) subassembly.
5. Replace eccentric (17). Use a fiber mallet to tap
eccentric onto shaft. Replace ball bearing (46).
6. Align end cap (2). Use a fiber mallet to tap cover
until it is flush on mounting block (3). Install two
screws (76)
7. Align gear housing/motor subassembly so that the
pump piston (14) extends through the mounting
block (3) and makes contact with the grooved ball
bearing (47). Locate and start the three screws (81)
through the mounting block and into the pump
housing. Tighten the screws.
8. Install release lever (15) so that the forked end
engages the needle valve subassembly between
the pressure relief (5) and the plug (6). Install
screw (82).
Pump Reassembly
9. Insert pump piston (14) into pump spring (55).
Insert piston and spring into pump housing.
10. Insert O-ring (42) and needle valve subassembly
into pump housing. Grasp needle valve subassem-
bly by the plug (6) and twist it several turns clock-
wise. Stop when the mark or piece of tape, placed
on the relief during disassembly, is facing the screw
hole. Sight down the screw hole; find the dimple
that the screw (76) made in the relief (5). Align this
dimple at the center of the screw hole. Insert screw
(76) and tighten until snug against relief (5).
11. Insert threaded bushing (53) and feeding tube
subassembly (10, 11, 19, and 59). Screw in until
snug.
12. Install reservoir (4) so that the flat side faces the
same direction as the pump piston. Slip the O-ring
(49) over the reservoir. Using a hooked tool, care-
fully slip the O-ring over the lip of the pump housing.
13. Insert the plug (16) into the reservoir.
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GATOR
Final Reassembly
14. Remove the protective plastic bag from the electron-
15. Lay the gear housing/motor subassembly into the
16. Lay the wires into case. Be sure that the wires
17. Install the trigger (227) and trigger lock (228).
18. Locate the right housing half (224) on top of the left
19. Install the housing screws (221, 222, 223, and 230).
20. Install the piston (213).
21. Install the spring (208) and piston bushing (210).
22. Replace the front head assembly. Twist the cutting
23. Install the blade. Drive the pin (214) through the
24. Clamp the front head assembly into a vice with the
25. Install the battery (238).
26. Squeeze the trigger while depressing the release
27. Replace the reservoir cover (233) and reservoir
32
® Battery-powered Cable Cutter
ics subassembly. Insert the LED into the LED hole.
right half of the housing (235). Insert the circuit
board into the circuit board slot, so that the wires
and chip face in the direction of the trigger.
will not be pinched. Guide the wires for the battery
clip so the battery wires lay on top of the electronics
box; install the battery clip so the red wire is
upward.
Depress and release the trigger and slide the trigger
lock to be sure that they operate freely.
housing half (235). Check for pinched wires.
Note: Handle screw (230) must engage the nut (231).
head base (201) until it stops; back off 3/4 of a turn
and tighten the screws (209). Be sure that the front
head assembly rotates freely approximately 350°.
blade and piston.
reservoir plug facing upward. Remove the fill plug
(16) and fill the reservoir with hydraulic oil.
lever for 45–60 seconds. Fill the reservoir with
hydraulic oil. Replace the fill plug .
cover screws (234).
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