GS180_bu_3609929780_t.fm5 Seite 17 Montag, 4. Oktober 1999 6:03 18
If the machine should happen to fail despite the care
taken in manufacture and testing, repair should be
carried out by an authorised customer services agent
for Bosch pneumatic tools.
For all correspondence and spare parts orders, always
include the 10-digit order number of the machine.
Lubrication
Lubricant:
Special gearbox grease 225 ml . . . . . .
3 605 430 009
Molycote grease
SAE 10 / SAE 20 motor oil
Wash out the gearbox with petroleum after the first
approx. 150 hours of operation and then every 300
hours of operation and lubricate with special gearbox
grease.
Lubricate the moving parts of the clutch after approx.
each 100 000 screwing operations with a few drops of
SAE 10 / SAE 20 motor oil. Grease the sliding and
rolling parts with Molycote grease. Check the clutch
adjustment afterwards.
Any Bosch customer service centre can perform this
work quickly and reliably.
Dispose of lubricants and cleaning agents in an
environmentally correct manner. Observe legal
regulations.
Accessories
Hose connection fitting
Suspension clip
Auxiliary handle
Adjustment tool
Exhaust air hose (combined)
Grip sleeve
Special gearbox grease 225 ml
Spring, white
Spring, yellow
Spring, blue
Tool Inserts
For associated tool inserts, see the Bosch Catalogues "Pneumatic Industrial Tools" and "The Universal Accessory
Program for Electro-Tools".
Replacing the Motor Vanes
(See fold-out page, Figures
Saw through the middle of the plastic clamping
1
fixture a.
180 W rated power . . . . . . D = Inside dia. 28 mm
Clamp the bearing flange b and the stator c with
2
the plastic clamping fixture a
circumference.
With the pressure piece w, remove the rotor/
3
stator.
Clean the motor and insert new vanes e.
4
With the pressure piece x, press the bearing
5
flange b over the outer ring of the ball bearing f.
The rotor must rotate freely!
6
Set the longitudinal play between the bearing
flange g and rotor h to 0.02 ± 0.01 mm.
If the rotor is not easy-running, hold the bearing
flange g and eliminate the binding with a light
blow from a copper hammer on the pinion.
Self-made aids for vane replacement:
w Pressure piece – dia. 6.5 mm x approx. 20 mm
x Pressure piece – dia. 18 mm x approx. 20 mm
y Support bushing – dia. 8.5 mm x dia. 18 mm x
approx. 20 mm
z Pressure piece – dia. 7.5 mm x dia. 10 mm x
approx. 20 mm
3 603 386 039
2 604 720 004
3 607 025 016
3 607 950 015
3 607 000 064
3 600 499 001
3 605 430 009
3 604 618 003
3 604 619 003
3 604 619 020
–
)
1
6
on the outer
17