16. TROUBLE SHOOTING/REPAIRS
The troubleshooting and/or repairs shall be carried out only by the MAX CO., LTD. authorized distributors or by other specialists.
This tool alerts you to the following conditions by means of a warning sound and warning lamp. The warning lamp is illuminated or blinks,
and is interlocked with the warning sound. Take a countermeasure according to the following table.
WARNING
• If any of the following conditions occur, be sure to set the Main switch (Fig.1.7) to OFF before carrying out the countermeas-
ures.
• When setting the Main switch to ON, do not touch the tying part of rotating part of the tool's tip.
If the problem is not solved by carrying out the following countermeasures, be sure to set the Main switch to OFF and then
contact the dealer where the equipment was purchased or MAX CO., LTD. authorized distributors.
No. Normal Operation
1.
Power ON → The
Tip Axis is initialized
and the wire-cutter
operates automati-
cally.
Power On → LED
2.
lamp is lit. → No op-
eration over 30 min-
utes → LED lamp
goes off. → Al-
though pulling the
trigger, no opera-
tion takes place.
Trigger ON → Wire
3.
sent out.
Trigger ON → Wire
3.
sent out.
4.
Binding wire draws
a circle.
5.
Wire is subject to
cutting.
Warning
Problem
Sound
No operation
No sound
takes place.
emitted.
A long beep
(Piii...)
Continuous
short beeps
(Pi, pi, pi, ...)
Two short
beeps repeat-
ed for 10 sec-
onds (Pipi,
Pipi, ...), then
power off au-
tomatically
No operation
No sound
takes place, al-
emitted
though pulling
the trigger
No sending of
A long beep
wire takes place.
(Piii...)
Three short
beeps repeat-
ed
(Pipipi,
pipipi, ...)
Five short
beeps
(Pipipipipi,
pipipipipi)
Sending of wire
Four short
is stopped half-
beeps repeat-
way.
ed
(Pipipipi,
pipipipi, ...)
Three short
beeps repeat-
ed
(Pipipi,
pipipi, ...)
Curl is disor-
No sound
dered and steps
emitted.
out of curl guide.
No wire cutting
Continuous
takes place.
short beeps.
(Pipipipipipi...)
Cause
Dead battery (Com-
Confirm the battery is
pletely empty)
charged.
Electrode plate has
Taking out the battery,
been oxidized.
see if electrode has been
browned.
Curl guide (Fig.1.b)
Open/close curl guide
is left open.
Binding wire has
Turn off power and take
been entangled
out battery to confirm if
around Twist sec-
binding wire has been
tion.
entangled inside curl
guide.
Battery is empty.
Confirm the battery is
charged.
The Battery pack is
Make sure to insert the
inserted when the
Battery pack, only when
Main switch is ON.
the Main switch is OFF.
Normal operation.
Set the Main switch to
OFF, then ON.
Curl guide is left
Open/close curl guide
open.
Tiewire has been run
Check if the Tiewire has
out.
been run out or not.
Wire caught inside
Check if wire inside reel
reel.
has been loosened and
caught.
Cutter section
Confirm functioning of
(Fig.29) is blocked
Cutter section.
with foreign sub-
stance.
A wire is caught in
Check if any wire is
the cutter section or
caught.
wire guide A
(Fig.29.q).
Motor has been
Warning sound does not
heated.
go continuously. It occurs
only when trigger is
pulled.
Tiewire is not set in
Check if the Tiewire has
the tool.
been set in the tool.
Binding wire not of
Confirm reel side face.
designated types
has been used.
Binding wire has
Confirm reel winding
been entangled in-
side reel.
Wire, by hitting Rein-
Check if wire hits Rein-
forcing bars, was re-
forcing bars at binding.
pelled.
Cutter section is
Confirm function of Cut-
blocked with foreign
ter section.
substance.
16
What to Check
Perform normal charge.
Polish terminal part of
battery pack with dry
cloth, etc.
Fully close curl guide.
Turning off power, re-
move binding wire inside
curl guide.
Perform normal charge.
Set the Main switch to
OFF, then ON.
Set the Main switch to
OFF, then ON.
Fully close curl guide.
Set the new Tiewire.
Remove fray on reel.
Either wipe Cutter sec-
tion with dry cloth or blow
it with air.
Disassemble the cutter
section and remove the
caught wire. (Fig.28~36)
Halt Machine and cool it
down.
Set the Tiewire.
Use MAX Tiewire
TW898.
Remove fray on reel.
Pay attention so that
wire does not hit Rein-
forcing bars at binding.
Either wipe Cutter sec-
tion with dry cloth or blow
it with air.
Solution