WARNING
OPERATE OR SERVICE THIS WINCH. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN
SERIOUS OR FATAL INJURY. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
• This winch is built for multi-purpose hauling and pulling operations. It is not recommended for lifting applications. For lifting,
use a self-locking winch. DLx winches are not to be used as hoists for lifting, supporting or transporting people or for loads over
areas where people could be present.
• Respect this winch. High forces are created when using a winch, creating potential safety hazards. It should be operated and
maintained in accordance with instructions. Never allow children or anyone who is not familiar with the operation of the winch
to use it.
• Maintain a firm grip on the winch handle at all times, and never release the handle when ratchet lever is in unlocked position
with a load on the winch. Otherwise, handle will spin violently, which could cause personal injury.
• Check for proper ratchet operation on each use of the winch. Do not use if damaged. Seek immediate repairs.
• Never use the winch handle as a convenient handle for pulling or maneuvering the entire trailer or other equipment. Never pull
on the winch handle against a locked ratchet.
• Never exceed rated capacity. Excess load may cause premature failure and could result in serious personal injury. This winch is
rated with three layers of line on the hub. Using more layers of line or a large hub increases the load on the winch.
• Never apply load on winch with strap or cable extended. Keep at least three full turns of strap or cable on the reel.
• Secure load properly. When winching operation is complete, do not depend on winch to support load.
• Operate with hand power only. This winch should not be operated with a motor of any kind. If the winch cannot be cranked easily
with one hand, it is probably over-loaded.
WINCH MOUNTING AND CABLE ATTACHMENT
For maximum strength and safety, (and compliance with SAE Standard J1853)
this winch should be mounted with three 3/8" or M10 bolts, washers, and lock
washers. (Use grade 5 or 8 for DLx2600FC). See parts drawing.
Select a winch line with breaking strength at least 1-1/2 times the winch rating
and a hook 1-1/2 times stronger than the line. If steel cable is selected, the
optional reel with large hub may extend cable life. (The above combination meets
SAE Standard J1853 for boat trailer winches).
Attach cable or rope by either method described in sketch. If nylon strap is used,
it should have a loop sewn in one end and be attached using a 3/8" x 3" long bolt
and locknut. Use a locknut, not a nut and lock washer. Insert bolt through slots
in both reel side plates so that nut is on gear side. Tighten only until snug with
bolt in bottom of slot next to reel hub.
To mount the winch, the top cover will need to be removed from the winch. To
install cable or strap, the top cover and sides will need to be removed. See winch
cover removal and assembly section for instructions.
This winch has been fully lubricated at the factory; but, for continued smooth performance and increased life,
occasional greasing of gears and reel shaft and an occasional drop of oil on drive shaft bearings are recommend-
ed. Keep winch in good working order. Damaged or severely-worn parts create unnecessary dangers and could
result in personal injury or property damage.
READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL,
IMPORTANT SAFETY INFORMATION
WINCH MAINTENANCE
3/8" or M10
