4
Assembly and commissioning
4.1
Set up guidelines
• Lift set up is done by trained manufacturer per-
sonnel or a contract partner. If the operating
company has appropriately trained assemblers,
the lift can also be set up by them. Set up is to be
done according to the assembly instructions.
• A standard lift may not be set up in explosion en-
dangered spaces or wash halls.
• Before setting up, verify that there is a sufficient
foundation or make it according to the guidelines
in the foundation plan. The set up location must
be level and even. Foundations in open air and
spaces where winter storms or frost are to be ex-
pected, must have a foundation to frost depth.
• An on-site standard electrical connection of
3 ~/N + PE, 400 V, 50 Hz is to be provided.
The supply is to be secured according to VDE0100
with 16 ampere fuses. The minimum line cross-sec-
tion is 2.5 mm².
• To protect the electrical cable all cable conduits
are to be fitted with cable sleeves or flexible plas-
tic pipes.
• The lines can be fed through the cross-beams. In
all cases, prevent kinks or tensional loads on the
lines.
• After successful lift installation and before first
commissioning, the operating company must
have the lift grounding conductors inspected on-
site according to IEC regulation (60364-6-61). An
insulation resistance test is also recommended.
4.2
Commissioning
Before commissioning, a single safety inspection
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must be done (use the "single safety inspection"
form).
If the lift set up is done by a specialist (factory
trained assembler) then he can also do the safety
inspection. If the set up is done by the operating
company then a specialist must be tasked with the
safety inspection. The specialist confirms seamless
operation of the lift on the set up protocol for single
safety inspection and releases the lift for use.
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After commissioning, the set up protocol must
be completed and sent to the manufacturer.
20110002 POWER LIFT HL 2.50 NT - HYMAX HL 5000 PH OPI
4.3
Changing the assembly location
To change the assembly location the pre-conditions
must be met according to the assembly guidelines.
The location change is to be done according to
the following sequence:
• Move the lift rails to about half height.
• Remove the lifting arm (remove the safety ring of
the lifting arm pin, pull out the lifting arm pin and
remove the lifting arm).
• Disconnect electrical supply lines to the lift from
mains power.
• Replace the cable harness.
• Remove hydraulic lines above on the opposite
side and seal them off with blind stoppers.
• Remove cross-beams.
• Suction off hydraulic oil.
• Loosen the anchor fastenings.
• Carefully transport the lift column using appropri-
ate auxiliary means (e.g. crane, forklift, etc) to the
new assembly location.
• Assemble the lift according to the procedure dur-
ing assembly and anchoring before first commis-
sioning.
Use new anchors.
The old anchors are no longer fit for
purpose!
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Before re-commissioning, a safety inspection
must be done by a specialist (use the regular
safety inspection form).
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