Overview of the steps to be taken and maintenance report
No.
Step
1
Switch OFF the boiler, switch OFF the emergency stop switch
2
Close the gas shut-off valve
3
Close the maintenance shut-off valves and drain the water
4
Remove the casing and the combustion chamber housing
5
Pull off the electrical connections from the fan, sensors
and electrodes
6
Remove the anti-radiation panel/mixing chamber/fan/
burner flange
7
Remove and clean the siphon
8
Remove the burner and clean, if required
9
Remove / clean the heating water heat exchanger
10
Clean the condensate pan
11
Clean the mixing chamber, if required
12
Replace the monitoring electrode
13
Replace seals/gaskets and lubricate the replacements with silicone
14
Assemble the equipment
15
Fill the siphon, install and check for tight fit
16
Fill the boiler to 1.5 - 2.5 bar and vent
17
Open the gas supply valve and start the boiler
18
Water leak test
19
Gas leak test
20
Flue gas leak test
21
Check the ignition
22
Check the equipment interaction with control accessories
23
Flue gas value in emissions test mode
24
Gross flue gas temperature
25
Ventilation air temperature
26
Net flue gas temperature
27
Carbon dioxide content (CO
28
or oxygen content (O
29
Carbon monoxide content (CO)
30
Flue gas loss
Confirm maintenance (company stamp, signature)
Date
48
TGB-40/60 Maintenance instructions
)
2
)
2
Report item
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
°C
°C
°C
%
%
%
%